OrganiPack OP-8000 SeriesHeavy-Duty Compost & Organic Material Bagging System50 Bags/Min • ±0.5% Accuracy • Zero-Clog Design • USDA Organic/EU Ecocert CompliantTechnical SpecificationsParameterOP-
Heavy-Duty Compost & Organic Material Bagging System
50 Bags/Min ? ±0.5% Accuracy ? Zero-Clog Design ? USDA Organic/EU Ecocert Compliant
| Parameter | OP-8100 (Standard) | OP-8200H (High-Moisture) | OP-8300B (Bulk Bags) |
|---|---|---|---|
| Bag Capacity | 5-50kg (±0.5%) | 5-50kg (±0.6%) | 500-2000kg (±0.8%) |
| Throughput | 50 Bags/Min | 45 Bags/Min | 15 Bags/Hour |
| Material Compatibility | Compost ? Peat Moss ? Manure ? Biochar | Same + Wet Organics | Same + Wood Chips |
| Moisture Tolerance | ≤45% | ≤65% | ≤35% |
| Filling Technology | Dual Helix Auger + Anti-Bridging Agitator | Same + Heated Path | Gravity Fed Vibratory Cone |
| Material Contact | 304 SS (Ra<0.8μm) + PTFE Coating | Same + Ceramic Lining | Polyurethane Lined Path |
| Dust Control | -25Pa Sealed Hood + HEPA Filtration | Same + Water Spray System | Dust-Tight Spout Sealing |
| Clog Prevention | Ultrasonic Flow Promoter | Rotary Scraper System | Air Cannons |
| Bag Types | Valve Bags ? Open Mouth ? Gusseted Bags | Same | FIBC Bulk Bags (1-2T) |
| Changeover Time | <45s (Tool-Free) | <50s | <5 Min |
| Power | 480V/60Hz, 18kW | 480V/60Hz, 22kW | 480V/60Hz, 15kW |
| Certifications | USDA Organic ? OMRI Listed | EU Ecocert | ISO 21898 FIBC Standard |
Performance Metrics:
| Material | Moisture | Flow Rate | Clog Incidents |
|---|---|---|---|
| Compost | 45% | 12kg/sec | 0 (vs 8/hr legacy) |
| Peat Moss | 60% | 8kg/sec | 0 (vs 15/hr) |
| Manure | 55% | 10kg/sec | 0 (vs 12/hr) |
| Feature | Technology | Sustainability Impact |
|---|---|---|
| Self-Cleaning Auger | PTFE-Nano Coating | 0 Chemical Detergents |
| Water Recycling | Closed-Loop Dust Suppression | ↓95% Water Usage |
| Energy Recovery | Regenerative Braking System | ↓40% Power Consumption |
High-Moisture Organics
| Challenge | Solution |
|---|---|
| Material Bridging | 3D Vibrating Agitator + Air Knife |
| Path Adhesion | 55°C Heated Path + Ceramic Lining |
| Microbial Safety | UV-C Tunnel Sterilization |
Bulk Bagging (FIBC)
Structural Integrity:
| Component | Specification |
|---|---|
| Load Cells | 10T Capacity ±0.1% |
| Spout Sealing | Pneumatic Compression (5kN) |
Dust Containment:
Certified Organic Compliance
| Standard | Feature |
|---|---|
| USDA Organic | Food-Grade Contact Surfaces |
| EU Ecocert | 0% Metal Contamination Guarantee |
| OMRI Listed | Biodegradable Lubricants |
**10" HMI with OrganiOS?**
AI-Driven Features:
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Auger Torque | >120% Baseline |
| Bearing Wear | Vibration >4.5mm/s |
Quality Assurance:
| Parameter | Precision |
|---|---|
| Nutrient Analysis | NIR Spectroscopy |
| pH Monitoring | ±0.1 pH Units |
1. Bag Auto-Loading → 2. Moisture-Adaptive Filling (±0.5%) → 3. Ultrasonic De-Clogging → 4. Dust-Free Sealing → 5. Weight Verification → 6. Robotic Palletizing
Cycle Time: 1.2 seconds/bag (5-50kg)
? USDA Organic (Certificate #OP2024-881) ? EU Ecocert (EN 13432) ? OMRI Listed (Organic Materials Review Institute) ? ISO 21898:2020 (FIBC Standards) ? CE EN 614-1
Nature's Way Composting, Canada:
“After deploying OP-8100:
Output: 1,200 → 3,000 bags/day
Material Waste: 8% → 0.7%
Dust Complaints: 32 → 0
ROI: 4 months”
Organic Material Mastery:
? Clog-Free Architecture: | **Technology**| **Performance**| |-------------------------|------------------------| | PTFE-Nano Coating| 0% Material Adhesion | | 3D Agitation System| 50Hz Vibration Frequency | | Air Knife Assist | 98% Bridging Prevention | ? Eco-Intelligence: 1. Rainwater Harvesting System 2. Solar-Ready Power Interface 3. Carbon Footprint Tracker ? Certified Organic Integrity: - 316L SS + USDA Organic-Certified Coatings - 0ppb Metal Leaching (ICP-MS Verified) - Non-GMO Lubricants
Contact Sustainable Solutions:
? Tel: +86 21 5830 8842
? Email: [email protected]
? Web: http://www.guangzhiauto.com/organipack
Request Field Test:
→ [Button] Download Moisture Tolerance Report
→ [Button] Schedule Live Clog Test
Redefining Organic Packaging Efficiency
Shanghai Guangzhi OP-8000: Where heavy-duty performance meets ecological responsibility – bagging 50 bags/minute of compost with ±0.5% accuracy and zero clogs.
Key Advantages:
? 50 Bags/Minute: Dual-helix auger system
? ±0.5% Accuracy: Load cell gravimetric control
? 65% Moisture Tolerance: Heated anti-stick path
? USDA/ECOCERT Certified: Organic compliance
Validation:
0.45% fill variance for 50kg compost bags (ISO 3171)
Industry Proof
"Eliminated 100% of material clogs while doubling output – OP-8100's ultrasonic flow promoter handles our 55% moisture manure effortlessly."
**— TerraFresh Organics, Netherlands**
Technical Specifications:
? Material Science: - Tungsten Carbide Auger Tips (2,200 Hv) - Food-Grade PTFE Coating (0.02μm thickness) - UV-Resistant Sensors ? Smart Systems: | **Component** | **Precision** | |------------------------|--------------------------| | NIR Analyzer| ±0.1% Nutrient Analysis | | Moisture Probe| ±0.5% (ASTM D2974)| | Load Cells| ±0.05% (OIML R76)|
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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