PalletDrum AutoFill PD-1000 SeriesFully Automated 200L Drum Filling SystemEnd-to-End Automation • 33 Drums/Hour • SIL-3 SafetyCore Automation WorkflowCycle Time: 2.5 min/drum (33 drums/hour)Technical
Fully Automated 200L Drum Filling System
End-to-End Automation ? 33 Drums/Hour ? SIL-3 Safety
Cycle Time: 2.5 min/drum (33 drums/hour)
| Parameter | PD-1100 (Standard) | PD-1200X (ATEX) | PD-1300H (High-Visc) |
|---|---|---|---|
| Capacity | 180-220L (±0.15%) | 180-220L (±0.2%) | 180-220L (±0.18%) |
| Throughput | 33 drums/hour | 30 drums/hour | 28 drums/hour |
| Accuracy | ±0.15% mass flow | ±0.2% | ±0.18% |
| Automation Level | Lights-Out Operation | Same + Gas Detection | Same + Viscosity Adapt |
| Robotic System | 6-Axis x2 (Fanuc CRX-10iA) | Same | 7-Axis Heavy Payload |
| Filling Technology | Dual Coriolis Meters | ATEX Diaphragm Pumps | Heated Screw Auger |
| Lid Handling | Vacuum Gripper + Vision | Magnetic Gripper | Dual Suction Cup |
| Power | 480V/60Hz, 28kW | 480V/60Hz, 30kW | 480V/60Hz, 35kW |
| Air Consumption | 450 L/min @ 0.7MPa | 420 L/min | 480 L/min |
| Pallet Compatibility | EUR/ISO/DIN Standard | Same + Custom | Same + Heavy-Duty |
| Footprint (L×W) | 12m × 8m | 13m × 8.5m | 12.5m × 8.2m |
| Operator Requirement | 0.5 FTE (Monitoring Only) | Same | Same |
| Sensor Type | Function | Precision |
|---|---|---|
| 3D Laser Scanner | Drum Position Detection | ±0.5mm |
| CCD Camera Array | Bung Hole Alignment | ±0.3° Angular Error |
| RFID Reader | Material Tracking | 100% Read Rate |
Synchronization Performance:
| Metric | Performance | Industry Standard |
|---|---|---|
| Nozzle Sync Error | <0.8% | 3-5% |
| Weight Variance | ±0.6% | ±2.5% |
| Flow Balance | 99.2% | 92-95% |
Central Control Hub Features:
Key Metrics Tracked:
OEE: 92.5% (Industry Avg: 68%)
Energy Consumption: 0.38 kWh/drum
Downtime: <1.2% (vs 8-12% conventional)
Triple-Redundant Protection:
| Layer | Technology | Certification |
|---|---|---|
| Physical | Light Curtains + Safety Scanner | ISO 13849 PLd |
| Process | SIL-3 Pressure/Temp Sensors | IEC 61511 |
| Environmental | ATEX Pressurized Cabinets | IECEx Zone 1/21 |
ROI Analysis (500 drums/day operation):
| Cost Factor | Manual Process | PD-1100 | Annual Savings |
|---|---|---|---|
| Labor | 3 Operators ($180k) | 0.5 FTE ($30k) | $150,000 |
| Product Waste | 3.5% ($420k) | 0.2% ($24k) | $396,000 |
| Lid/Drum Damage | 2.1% ($82k) | 0.05% ($2k) | $80,000 |
| Energy | $38,000 | $22,000 | $16,000 |
| Total Savings | - | - | $642,000/year |
| Payback Period: 14 months at $750,000 investment |
? ATEX 2014/34/EU (PD-1200X) ? ISO 10218-1 Robotic Safety ? SIL-3 IEC 61511 ? CE EN ISO 13849-1
*"After implementing PD-1100 for solvent filling:
Output: 400 → 792 drums/day (+98%)
Accuracy: ±2.1% → ±0.16%
Labor Injuries: 3/year → 0
VOC Exposure: 85 ppm → <1 ppm
ROI: 11 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
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