This machine is suitable for filling large volume barrel oil products, such as machine lubricating oil, motor oil, gasoline, engine oil, with high filling efficiency and good effectThe machine main fe
200L Automatic Drum Filling System
100 Drums/Hour ? ±0.1% Accuracy ? ATEX Zone 1 Certified ? Zero-Spill ? Industry 4.0 Ready
| Parameter | DM-1010 (Standard) | DM-1020X (ATEX) | DM-1030H (High-Viscosity) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.12%) |
| Throughput | 100 Drums/Hour | 90 Drums/Hour | 80 Drums/Hour |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.12% |
| Viscosity Range | 10-500,000 cP | 50-300,000 cP | 100-1,000,000 cP |
| Filling Technology | Twin Coriolis Mass Flow | ATEX Gear Pump | Heated Screw Auger |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | Ceramic-Coated Path |
| Drip Control | Air-Knife Cutoff + Vacuum Suction | Spring-Loaded Nozzle | Capillary Break Valve |
| Container Handling | Robotic Arm Positioning | Explosion-Proof Gripper | Heavy-Duty Roller Conveyor |
| Sealing System | Auto-Bung Torquing (50-150 N·m) | Same | Vapor-Lock Gasket |
| Explosion Protection | - | ATEX Zone 1 | - |
| Changeover Time | <120s (Tool-Free) | <150s | <130s |
| Power | 380V/50Hz, 22kW | 24VDC Ex ia | 380V/50Hz, 28kW |
| Certifications | CE, ISO 9001 | SIL-3, API 682 | FDA 21 CFR 177.2600 |
Performance Validation:
| Medium | Viscosity | Spill Volume | Industry Standard |
|---|---|---|---|
| Mineral Oil | 150 cP | 0 Drops | 3-5 Drops/Drum |
| Gear Grease | 450,000 cP | 0.03ml | 0.8ml |
| Solvent | 80 cP | 0 Drops | 2-4 Drops/Drum |
| Technology | Function | Certification |
|---|---|---|
| Intrinsic Ion Curtain | Static Dissipation (10? ions/cm3) | ATEX 2014/34/EU |
| Helium Leak Detection | 10?? mbar·L/s Sensitivity | ISO 15848 Class A |
| SIL-3 Emergency Stop | 0.2s Response Time | IEC 61508 |
**10" Industrial HMI with DrumOS?**
AI-Driven Features:
Risk Mitigation:
| Risk Factor | Action |
|---|---|
| Static >5kV | Ion Bombardment Activation (0.5s) |
| Leak >10?? mbar·L/s | Dual-Valve Isolation + N? Blanketing |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Pump Wear | Vibration >4.5mm/s RMS |
| Seal Degradation | Friction Torque >12N·m |
Lubricants/Fuels
| Challenge | Solution | Benefit |
|---|---|---|
| Oxidation | N? Blanketing (O?<0.1%) | Shelf Life ↑300% |
| Foam Contamination | Vacuum Degassing (-0.7bar) | Foam Reduction ↓98% |
Chemical Solvents
Explosion Safety:
VOC Recovery:
| Technology | Efficiency |
|---|---|
| Activated Carbon Adsorption | 99.95% Recovery Rate |
| Cryogenic Condensation | -40°C Deep Cooling |
Food-Grade Liquids
| Certification | Technical Assurance |
|---|---|
| FDA | 316L Electropolished Path (Ra<0.4μm) |
| HACCP | CIP/SIP Sterilization |
| HALAL | Animal-Free Materials |
Triple Value Revolution
? Double Productivity: - 100 Drums/Hour (67% faster than traditional systems) - 0.5 Seconds/Drum Filling Speed ? Annual Savings: $650,000: | **Cost Category** | **Savings**| |--------------------------|------------------------| | Material Waste| $420,000 (3.5%→0.1%) | | Labor Costs | $150,000 (3→0.5 FTEs) | | Spill Cleanup | $80,000 | ? 5-Month ROI: - $260,000 Investment - ExxonMobil Verified ROI: 4.8 Months
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
