Automatic Single Drum Filling Machine provides auto net weight filling with auto bung detection and orientation. This compact filling machine accepts single drums without the need to hand orientate th
Automatic Single-Drum Net Weight Filling System
±0.05% Accuracy ? 30 Drums/Hour ? ATEX/FDA/GMP Ready ? All-In-One Safety Platform
| Parameter | PD-5100 (Standard) | PD-5200X (ATEX) | PD-5300H (High-Visc) |
|---|---|---|---|
| Capacity | 20-200L (±0.05%) | 20-200L (±0.08%) | 20-200L (±0.06%) |
| Throughput | 30 Drums/Hour | 28 Drums/Hour | 25 Drums/Hour |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.06% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 5,000-1,000,000 cP |
| Filling Technology | Coriolis Mass Flow Meter | ATEX Gear Pump | Heated Screw Auger |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Ceramic-Coated Path |
| Drip Control | Laser Capillary Break + Vacuum Suction (<0.05ml) | Same | Teflon Scraper (<0.02ml) |
| Sealing System | Bung Torque: 50-150 N·m (±1%) | Same + Explosion-Proof Actuator | Vapor-Lock Gasket |
| Safety Features | Grounding Verification ? Vapor Sensor ? Splash Hood | ATEX Pressurized Cabin | SIL-2 Emergency Stop |
| Changeover Time | <90s (Tool-Free) | <100s | <85s |
| POP Fill Cart | 200L Capacity<br>? Auto-Height Docking<br>? RFID Material Tracking | Same + ATEX Pressurization | Same + Heated Jacket |
| Power | 380V/50Hz, 7.5kW | 24VDC Ex ia | 380V/50Hz, 9.2kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 177.2600 |
Performance Metrics:
| Metric | PD-5100 | Industry Standard |
|---|---|---|
| Calibration Drift | <0.005%/Year | 0.1%/Year |
| Temp Stability | ±0.0005%/°C | ±0.02%/°C |
| Vibration Immunity | ISO 10816-3 Class A | Class C |
| Technology | Function | Performance |
|---|---|---|
| Coanda Adhesion Nozzle | Surface-Tension Flow Path | 0 Droplet Formation |
| Ionized Air Curtain | Static Dissipation (10? ions/cm3) | <5kV Surface Charge |
| Emergency Shroud | 0.5s Auto-Deploy Containment | 100% Splash Capture |
Chemicals & Solvents
| Feature | ATEX Solution |
|---|---|
| Vapor Recovery | Activated Carbon Filtration (99.95% Efficiency) |
| Corrosion Defense | Zirconium Flow Path (0.001mm/yr HCl Corrosion) |
| Static Control | Grounding Verification <10Ω + Ionized Air |
Edible Oils & Lubricants
Oxidation Prevention:
High-Viscosity Handling:
| Technology | Benefit |
|---|---|
| 80°C Path Heating | 1M cP Flow Capability |
| Pulsed Flow | 0% Air Entrapment |
Pharmaceuticals
| Component | GMP Compliance |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Material Safety | USP Class VI Certification |
**10" HMI with DrumOS?**
AI-Driven Features:
Hazard Prevention:
| Risk | Action |
|---|---|
| LEL >10% | Auto Purge + Shutdown |
| Static >3kV | Ionization Surge |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Pump Wear | Vibration >4.5mm/s |
| Seal Degradation | Friction >8N |
Precision Engineering:
? Laboratory-Grade Accuracy: - 0.01% Resolution Load Cells - Air Buoyancy Compensation (ISO 8655) - Real-Time Temp Correction (±0.5 kg/m3/°C) ? Safety Fortress: | **Feature**| **Certification** | |----------------------|--------------------------| | ATEX Pressurized Cabin | Zone 1 Compliance | | SIL-2 Emergency Stop | IEC 61508 | | Vapor Detection| 1% LEL Sensitivity| ? POP Cart Intelligence: - 200L Mobile Material Handling - Auto-Height Docking (±1mm) - RFID Consumption Tracking
? ATEX 2014/34/EU Zone 1 (PD-5200X) ? FDA 21 CFR 177.2600 ? CE EN 60204-1 ? ISO 9001:2015
Ultimate Single-Drum Solution:
? Unmatched Precision: - ±0.05% Gravimetric Accuracy - 0.05ml Residual Control - NIST-Traceable Calibration ? Safety Ecosystem: 1. Explosion-Proof Enclosure (ATEX) 2. 0.5s Emergency Shroud 3. Continuous VOC Monitoring ? Flexible Integration: | **Application**| **Configuration** | |--------------------|--------------------------| | R&D Formulations | Micro-Dosing Kit | | Hazardous Chemicals | ATEX Pressurized Path | | Food-Grade Oils | EHEDG EL Class I Path|
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
