Three Head Automatic Net Weight Liquid Filling Machine delivers the highest levels of automation and precision filling performance in a full-featured package.Automatic PLC-controlled filling, lid plac
3-Head Net Weight Filling & Crimp Sealing System with POP SmartCart
±0.03% Accuracy ? 60 Pails/H ? Multi-Industry ? Industry 4.0 Ready
| Parameter | TF-1010 (Standard) | TF-1020X (ATEX) | TF-1030H (High-Visc) |
|---|---|---|---|
| Capacity Range | 1-20L (±0.03%) | 1-20L (±0.05%) | 1-20L (±0.04%) |
| Throughput | 60 Containers/H | 55 Containers/H | 50 Containers/H |
| Accuracy | ±0.03% Gravimetric | ±0.05% | ±0.04% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 5,000-1,000,000 cP |
| Filling Technology | Triple Coriolis Mass Flow | ATEX Gear Pumps | Heated Screw Augers |
| Crimp Force | 1000-6000N (±0.8%) | 1200-7000N (±1%) | 1500-8000N (±0.9%) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Ceramic-Coated Path |
| POP SmartCart | 300L Capacity<br>? Auto-Height Docking<br>? RFID Material Tracking<br>? Predictive Replenishment | Same + ATEX Pressurization | Same + Heated Jacket |
| Changeover Time | <75s (Tool-Free) | <85s | <70s |
| Power | 480V/60Hz, 12kW | 24VDC Ex ia | 480V/60Hz, 15kW |
| Certifications | NTEP/OIML R117 Class 0.3 | ATEX Zone 1 | FDA 21 CFR 177.2600 |
| Footprint (L×W) | 4.2m×2.1m | 4.5m×2.3m | 4.3m×2.2m |
Metrology Performance:
| Metric | TF-1010 | Industry Standard |
|---|---|---|
| Calibration Drift | <0.005%/Year | 0.1-0.2% |
| Vibration Immunity | ISO 10816-3 Class A | Class C |
| Temperature Stability | ±0.0005%/°C | ±0.02%/°C |
| Feature | Technology | Performance |
|---|---|---|
| Auto-Docking | LiDAR + Machine Vision | ±0.5mm Positioning |
| Material AI | Consumption Forecasting | <1% Stockout Risk |
| Collision Safe | 360° Ultrasonic Barrier | 0 Incident Guarantee |
Chemicals & Solvents
| Component | ATEX Solution |
|---|---|
| Pressurized Path | Nitrogen Inerting (O?<0.5%) |
| VOC Control | Carbon Adsorption Hood (99.9%) |
| Seal Integrity | Helium Leak Test <10?? mbar·L/s |
Food & Pharmaceuticals
GMP Compliance:
Traceability:
| System | Precision |
|---|---|
| Blockchain Record | Per-Pail Serialization |
| RFID Tracking | 100% Material Genealogy |
High-Viscosity Adhesives
| Innovation | Benefit |
|---|---|
| 80°C Heated Path | 1M cP Flow Capability |
| Shear Control | 0% Molecular Degradation |
| Anti-Settling | Dynamic Agitation System |
**12" HMI with TriOS?**
AI-Driven Features:
Predictive Sealing:
| Parameter | Action |
|---|---|
| Lid Thickness Variation | Auto-Force Adjustment |
| Material Crystallization | Path Heating Trigger |
OEE Optimization:
| Metric | Real-Time Monitoring |
|---|---|
| Uptime | 99.5% |
| Energy Efficiency | 0.15 kWh/Pail |
1. Pail Loading → 2. POP Cart Auto-Docking → 3. Net Weight Taring (±0.01%) → 4. Triple-Head Filling (±0.03%) → 5. Vacuum Nozzle Retraction → 6. AI-Guided Crimping (1000-6000N) → 7. 100% Seal Integrity Scan → 8. Blockchain Data Logging
Cycle Time: 60 seconds/pail
ExxonMobil Case Study:
*"After deploying TF-1010 for 20L lubricant pails:
Output: 35 → 60 pails/hour (+71%)
Fill Accuracy: ±0.25% → ±0.02%
Material Savings: $420,000/year
ROI: 4.8 months"*
Triple-Head Superiority:
? Unmatched Precision: - 0.001% Resolution Coriolis Meters - Cross-Channel Density Compensation - Air Buoyancy Auto-Correction ? POP SmartCart Intelligence: | **Feature**| **Performance**| |----------------------|------------------------| | 300L Capacity| 4×75L Totes | | Auto-Height Docking | ±0.5mm (LiDAR Guided) | | Predictive Replenishment | 98% Stock Accuracy | ? Industrial Durability: - Tungsten Carbide Crimp Dies - 100,000-Hour MTBF - IP69K Washdown Protection
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
