Fully automatic servo piston type filling machineThis machine is suitable for filling a liquid and cream products, especially for high viscosity materials, the effect is obvious.1.Adopt PLC programmab
6-Head Piston Filling & Capping System for Industrial Greases
60 Drums/Hour ? ±0.3% Accuracy ? 500,000 cP Capability ? ATEX Zone 1 Ready
| Parameter | GG-6100 (Standard) | GG-6200X (ATEX) | GG-6300H (High-Temp) |
|---|---|---|---|
| Capacity | 1-20kg (±0.3%) | 1-20kg (±0.35%) | 1-20kg (±0.32%) |
| Throughput | 60 Drums/Hour | 55 Drums/Hour | 50 Drums/Hour |
| Accuracy | ±0.3% Gravimetric | ±0.35% | ±0.32% |
| Viscosity Range | 10,000-500,000 cP | 50,000-800,000 cP | 100,000-1,000,000 cP |
| Filling Technology | 6 Servo Pistons | ATEX-Certified Pistons | Heated Path (80°C) |
| Capping Torque | 5-60 N·m (±2%) | 5-80 N·m (±2.5%) | 10-100 N·m (±1.8%) |
| Material Contact | Hardox 500 + PTFE Lined | Hastelloy C276 | Ceramic-Coated Path |
| Residual Grease | <0.05ml (Teflon Wiper) | <0.03ml | <0.01ml (Vacuum Suction) |
| Stringing Control | Air-Knife + Laser Cutoff | Spring-Loaded Retract | Capillary Break Valve |
| Changeover Time | <120s (Tool-Free) | <150s | <130s |
| Power | 380V/50Hz, 11kW | 24VDC Ex ia | 380V/50Hz, 13kW |
| Air Consumption | 300 L/min @ 0.7MPa | 280 L/min | 320 L/min |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | API 607/682 |
| Footprint (L×W×H) | 3200×1800×2500mm | 3400×2000×2700mm | 3300×1900×2600mm |
Performance Metrics:
| Grease Type | Fill Speed | RSD (6 Heads) |
|---|---|---|
| Lithium Complex | 3kg/min | 0.28% |
| Calcium Sulfonate | 2.5kg/min | 0.32% |
| Silicone Grease | 2kg/min | 0.35% |
| Technology | Function | Performance |
|---|---|---|
| Pulsed Air-Knife | 0.6MPa Burst @ 5Hz | 99% String Reduction |
| Laser Cutoff | 200W Fiber Laser (0.1s Pulse) | Clean Separation |
| Ionized Air Curtain | Static Dissipation (<10? Ω) | Zero Reattachment |
Wear-Resistant Architecture
| Component | Material | Hardness/Life |
|---|---|---|
| Piston Cylinders | Tungsten Carbide Coated | 2,200 Hv / 500,000 Cycles |
| Wiper Seals | Kalrez?6375 + PTFE Backing | 300°C / 10,000 Hours |
| Nozzles | Ceramic-Zirconia Composite | 1,500 Hv / Zero Wear |
Intelligent Viscosity Adaptation
1. AGV Drum Loading → 2. Auto-Centering → 3. 6-Head Simultaneous Filling (±0.3%) → 4. Laser String Cutting → 5. Vacuum Nozzle Clean → 6. Torque-Controlled Capping (5-60 N·m) → 7. Weight Verification → 8. Palletizing
Cycle Time: 60 seconds/drum
| Component | GG-6100 | GG-6200X |
|---|---|---|
| Piston Drive | Servo Motor (0.01mm res) | ATEX Brushless DC Motor |
| Capping Head | 6-Axis Robotic Arm | Explosion-Proof Spindle |
| Control System | 10" HMI with GreaseOS? | SIL-2 Certified PLC |
| Safety System | Laser Curtain + E-Stop | Pressurized Cabin (ATEX) |
? ATEX 2014/34/EU (GG-6200X) ? CE EN 60204-1 ? ISO 9001:2015 ? API 682 Seal Plan
SKF Lubricants Case Study:
*"After 8 months using GG-6100:
Output: 22 → 60 Drums/Hour (+172%)
Grease Waste: 4.8% → 0.09%
Capping Consistency: ±8% → ±1.8% Torque
ROI: 5.2 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
