soft tube filling and sealing machine is mainly used for plastic tube filling and sealing. It has been widely used in the fields of pharmacy, cosmetic, food,toothpaste, ointment and chemical etc.This
High-Speed Soft Tube Filling & Sealing System
25 Tubes/Min ? ±0.5% Accuracy ? cGMP/ISO 15378 Certified ? Zero Residual
| Parameter | TM-8100 (Cosmetics) | TM-8200P (Pharma) | TM-8300H (High-Visc) |
|---|---|---|---|
| Tube Type | Laminated Plastic ? Aluminum ? Co-extruded | Same + Barrier Tubes | Same + Metallized Tubes |
| Capacity | 5-150ml (±0.5%) | 5-150ml (±0.3%) | 10-200ml (±0.4%) |
| Throughput | 25 tubes/min | 22 tubes/min | 20 tubes/min |
| Accuracy | ±0.5% gravimetric | ±0.3% | ±0.4% |
| Viscosity Range | 1,000-500,000 cP | 500-300,000 cP | 50,000-2,000,000 cP |
| Filling Technology | Servo Piston + Mass Flow | Peristaltic Pump (FDA) | Twin-Screw Auger |
| Sealing Method | Ultrasonic + Induction Seal | Laser Sealing | Hot Air Crimping |
| Material Contact | 316L EP (Ra<0.4μm) | 316L EP (Ra<0.2μm) | Ceramic-Coated Path |
| Residual Control | <0.05ml (Vacuum Suction) | <0.03ml | <0.01ml (Teflon Scraper) |
| O? Barrier | <0.01 cc/pkg/day | <0.005 cc/pkg/day | <0.02 cc/pkg/day |
| Changeover Time | <90s (Tool-Free) | <100s | <85s |
| Vision Inspection | Fill Height ±0.3mm ? Seal Integrity ? Print Alignment | Same + Particulate Scan | Same + Metal Detection |
| Power | 380V/50Hz, 5.5kW | 380V/50Hz, 4.8kW | 380V/50Hz, 7.2kW |
| Clean Time | CIP 15-min Cycle | SIP/CIP 20-min Cycle | Steam Sterilization |
| Certifications | ISO 22716 | FDA cGMP/ISO 15378 | EHEDG EL Class I |
Performance Metrics:
| Tube Type | Seal Success Rate | Conventional |
|---|---|---|
| Laminate Tubes | 99.9% | 95-97% |
| Aluminum Tubes | 99.7% | 92-95% |
| Squeeze Tubes | 99.5% | 85-90% |
| Technology | Function | Performance |
|---|---|---|
| Vacuum Suction | -0.8 bar Reverse Flow | Residual <0.03ml |
| Teflon Scraper | 360° Wall Contact | Product Recovery >99.9% |
| Capillary Break | Air-Knife Cutoff | Zero Stringing |
Cosmetics & Toothpaste
| Feature | Specification |
|---|---|
| Pearlescent Protection | Low-Shear Flow Path |
| Flavor Lock | N? Headspace Purging (O?<0.3%) |
| Print Registration | ±0.3mm Alignment (Vision System) |
Pharmaceuticals
Aseptic Filling:
| Component | Certification |
|---|---|
| ISO Class 5 | ISO 14644-1 |
| VHP Sterilization | Log6 Bioburden Reduction |
Potent Compound Safety:
Industrial Adhesives
| Challenge | Solution |
|---|---|
| Stringing | Laser Cutoff + Vacuum Suction |
| Settling | In-line Dynamic Mixer |
| Skin Formation | N? Blanketing (O?<0.5%) |
10" HMI with TubeOS?
AI-Driven Features:
Seal Defect Prediction:
| Parameter | Action |
|---|---|
| Seal Temp Variation >5°C | Auto-Calibration |
| Pressure Drop >10% | Seal Head Replacement Alert |
OEE Dashboard:
| Metric | Real-Time Tracking |
|---|---|
| Uptime | 99.4% |
| Reject Rate | <0.05% |
? FDA 21 CFR 210/211 (TM-8200P) ? ISO 15378 Primary Packaging ? CE EN ISO 13485 ? EHEDG EL Class I
1. Tube Feeding → 2. 3D Vision Positioning → 3. N? Purging (O?<0.5%) → 4. Precision Filling (±0.5%) → 5. Vacuum Suction Retraction → 6. Ultrasonic Sealing (20kHz) → 7. Cooling & Crimping → 8. 100% Seal Inspection → 9. Batch Coding
Cycle Time: 2.4 seconds/tube
L'Oréal Case Study:
*"After 8 months using TM-8100:
Output: 15 → 25 tubes/min (+67%)
Product Waste: 3.5% → 0.08%
Seal Failure Rate: 1.2% → 0.03%
ROI: 5 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
