GROSS BAGGING MACHINE WITH BELT FEEDER
- Brand： glzon
- Model： GZM_30L
GBM Series Gross Bagging System with Belt Feeder
Precision Bagging for Bulk Solids – Where Throughput Meets Accuracy
Core Innovation: Anti-Segregation Feeding Technology
Shanghai Guangzhi GBM Series solves critical bulk solids challenges with ±0.5% weighing accuracy for 500-2000kg bags via variable-speed belt feeder + triple-stage weighing compensation, delivering:
? <3% particle segregation
? 25 bags/hour sustained output
? Dust emission <5mg/m3 (ISO 9096)
? 35% energy savings vs pneumatic systems
Engineering Excellence
1. Segregation-Free Feeding
Performance Benchmark:
Parameter | Pneumatic Feeder | GBM Belt Feeder |
|---|---|---|
Particle Segregation | 8-12% | <3% |
Flow Fluctuation | ±15% | ±4% |
Energy Consumption | 3.8kWh/bag | 1.2kWh/bag |
2. Military-Grade Weighing
Triple-Load Cell System:
Component
Precision
Protection
Main Load Cells
OIML C3 (±0.2%)
IP68 Dust/Water
Auxiliary Sensors
±0.05% compensation
300% overload protection
Dynamic Compensation:
Wind load correction (≤Beaufort 8)
Vibration filtration (≤4mm/s)
Technical Specifications
Model | GBM-1000 (Standard) | GBM-1500X (ATEX) | GBM-2000F (Food Grade) |
|---|---|---|---|
Capacity | 500-2000kg | 500-1500kg | 300-1000kg |
Accuracy | ±0.5% | ±0.7% | ±0.3% |
Output | 25 bags/hour | 20 bags/hour | 18 bags/hour |
Belt Width | 800mm | 650mm | 600mm |
Feeding Speed | 0.1-3m/s | 0.1-2.5m/s | 0.1-1.8m/s |
Material Compatibility | Ores/Fertilizers/Cement | Coal/Sulfur/Flammables | Flour/Feed/Food Additives |
Dust Control | Pulse Jet (10,000m3/h) | N? Inerting + Wet Scrubber | HEPA Filtration (99.97%) |
Power | 380V/18.5kW | 380V/22kW | 380V/15kW |
Weight | 4.8 tonnes | 5.2 tonnes | 3.5 tonnes |
Industry Solutions
1. Cement Industry
Challenge:
5% weight variance from segregation
Dust explosion risk (ATEX Zone 22)
GBM Solution:
Stepped belt anti-segregation design
Sealed dust control + O? monitoring
Results:
? 99.2% bag weight compliance
? Dust emission <3mg/m3
2. Fertilizer Production
Challenge:
Moisture clumping causing uneven flow
Corrosive gas damage
GBM Solution:
Hot-air belt drying (60-80°C)
316L SS + PTFE coating
Results:
? ±0.3% moisture control
? >10-year equipment lifespan
Smart Control Ecosystem
10" HMI with Six Core Modules:
Key Features:
Recipe Management: 50+ material profiles (size/density/angle of repose)
Anti-Tampering Mode:
Weight curve anomaly alerts
Video-data overlay
Carbon Tracker: kg CO?/ton packaged
Operational Economics
Cement Plant Case (1M ton/year):
Conventional System:
? $150k/year segregation losses
? $85k dust control energy
GBM-1000 Solution:
Anti-segregation belt + high-efficiency dust control
Results:
? $310k annual savings
? ROI: 14 months
Modular Design
Quick-Change Modules:
Module | Change Time | Key Components |
|---|---|---|
Feeding Module | 25 min | VFD motor/anti-stick belt/scraper |
Weighing Module | 18 min | Load cells/vibration isolators |
Dust Control | 12 min | Filter cartridges/fan/sensors |
Global Certifications
Weighing: OIML R60 Class Y(b)
Explosion Proof: ATEX II 2D Ex tb IIIC T135°C
Structural Safety: FEM 2.222 (Safety Factor 4.0)
Food Compliance: FDA 21 CFR 177.2600
Service Commitment
Platinum Support Package:
Remote Diagnostics: Monthly health reports
Critical Spares Network:
Component
Stock Locations
Delivery
Load Cells
6 global hubs
≤48 hours
Anti-Stick Belts
Shanghai/Duisburg
≤72 hours
Accuracy Guarantee:
Deviation
Action
>0.5%
Free sensor replacement
Precision Engineered for Bulk Excellence
Shanghai Guangzhi GBM: Where every tonne of bulk solids is bagged with uncompromised accuracy – from mineral ores to food powders. ??