PAIL AUTO PALLETIZER
Fully Auto Paint Filler is designed with 2 filling nozzles, high precision weighing scale, pneumatic system, programmable logic controller, palletized system, pail dispenser system, lug cover dispense
- Brand： glzon
- Model： GZM
Product Essence: Where Heavy Pails Meet Intelligent Stacking
Shanghai Guangzhi PP-800 Series delivers 180 pails/hour with ±1mm placement accuracy for 5-200kg steel/plastic containers. Featuring ATEX Zone 2 certified robotics, adaptive V-grip tooling, and AI pattern optimization, it achieves 99.8% stack stability while reducing labor costs by 70% in chemical, lubricant, and food processing facilities.
Core Technology Innovations
1. Heavy-Payload Robotics
| Component | Technology | Performance |
|---|---|---|
| 6-Axis Robot Arm | ISO 9283-compliant (±0.2mm repeatability) | |
| Dynamic Payload Compensation | Auto-adjusts for 5-200kg loads | |
| V-Grip End Effector | Self-centering jaws (?200-400mm) | |
| Collision Avoidance | 3D LiDAR + torque sensors |
2. Intelligent Stack Architecture
Key Features:
Mixed Pattern Handling:
Pattern Type Application Interlocked brick Steel pails (high stability) Columnar stacking Plastic buckets Hybrid configuration Mixed pail sizes Auto Pallet Management:
Pallet quality inspection (crack detection)
Auto height adjustment (600-1500mm)
3. Hazardous Area Engineering
ATEX Compliance:
Component Certification Robot controller Ex d IIC T4 Gripper tooling Ex tb IIIC T135°C Vision system IP66 with gas purge Safety Ecosystem:
Light curtain perimeter (ISO 13855)
Emergency stop cascade
Technical Specifications
| Model | Standard PP-810 | ATEX PP-820X | Food-Grade PP-830F |
|---|---|---|---|
| Max Payload | 200kg | 150kg | 120kg |
| Throughput | 180 pails/hour | 140 pails/hour | 160 pails/hour |
| Pail Size Range | ?250-450mm × H300-600mm | Same | Same |
| Pallet Size | 1200×1000mm | 1200×1000mm | 1100×1100mm |
| Max Stack Height | 2.4m | 2.0m | 2.2m |
| Positioning Accuracy | ±1mm | ±1.5mm | ±1mm |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 15kW |
| Air Consumption | 150 L/min @ 0.6MPa | 120 L/min @ 0.6MPa | 140 L/min @ 0.6MPa |
| Noise Level | ≤75 dB(A) | ≤72 dB(A) | ≤70 dB(A) |
| Footprint (L×W×H) | 3500×2800×3200mm | 3800×3000×3400mm | 3600×2900×3300mm |
Industry-Specific Solutions
Chemical & Solvents
Vapor extraction hood
Static-dissipative grippers (<10? Ω)
Spill containment tray
Lubricants & Greases
Oil-resistant V-grip pads
Heated tooling for cold flow products
Food & Edible Oils
USDA-compliant materials
Allergen washdown protocol
IP69K rating
Paints & Coatings
Color splash resistant vision
Quick-release gripper for stuck pails
Smart Control Ecosystem
10" HMI with Pallet Intelligence
Key Modules:
Dynamic Re-Patterning:
Auto-adjusts for missing pails
Optimizes center of gravity
Energy Recovery:
Regenerative braking saves 25% power
Self-Diagnostics:
Component Health Monitoring Gearbox Vibration frequency analysis Vacuum generators Pressure decay rate
Operational Impact
Global Chemical Plant Case:
Replaced manual stacking of 150kg solvent pails
Increased throughput from 40 to 140 pails/hour
Reduced workplace injuries by 100%
ROI in 9 months
Certifications & Upgrades
Global Compliance:
CE EN ISO 13849-1 (PLd)
ATEX 2014/34/EU (Zone 2)
ANSI/RIA R15.06
ISO 9001:2015
Advanced Modules:
| Module | Function |
|---|---|
| Integrated Stretch Wrapper | In-line wrapping (15 pallets/hr) |
| 3D Damage Inspection | Pail dent detection (≥5mm) |
| AGV Docking | Autonomous pallet transfer |
| AR Maintenance Guide | HoloLens-assisted calibration |
Support & Service
24/7 Palletizing Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Robot servo drives
V-grip jaw sets
Vision cameras
Performance Validation:
Stack stability tests (ISO 10531)
Load capacity certification
Engineering Stacking Excellence
Shanghai Guangzhi PP-800: Where heavy pails meet intelligent automation – transforming warehouse safety and efficiency.