Designed to fill viscous product such as margarine, this twin filling machine work in-conjunction with a three way director valve to switch between the two machines. Every filling nozzles are designed
Precision Filling for Temperature-Sensitive Fats
Shanghai Guangzhi MF-500 solves critical fat filling challenges with ±0.5% gravimetric accuracy at 120 containers/hour – featuring triple-zone temperature control, pneumatic piston dosing, and EHEDG-certified surfaces. Engineered for tub, pail, and bucket formats, it eliminates crystallization, air pockets, and weight variance while ensuring NSF compliance for dairy, bakery, and plant-based fat operations.
| Component | Technology | Performance |
|---|---|---|
| Jacketed Hopper | Glycol heating/cooling (±0.5°C) | 20-45°C range |
| Hose Trace Heating | Self-regulating belts | ±1°C per meter line loss |
| Nozzle Temperature Control | Peltier modules | ±0.3°C at discharge point |
| AI Viscosity Adaptation | Real-time torque monitoring | Auto-adjusts for 50-200,000 cP |
圖片代碼graph TB A[Pre-Heated Container] --> B[Bottom-Up Filling]B --> C[Pulsed Anti-Aeration]C --> D[Residual ≤0.1g]Pre-Heated ContainerBottom-Up FillingPulsed Anti-AerationResidual ≤0.1g
Key Features:
Aeration Control:
| Technique | Air Reduction |
|---|---|
| Vacuum pre-fill | >85% |
| Sinusoidal piston motion | >92% |
Cleanability:
CIP in <8 min (77°C caustic)
Mirror-polished surfaces (Ra≤0.8μm)
| Model | MF-510 (Tub Filler) | MF-520 (Pail Filler) | MF-530 (Bucket Line) |
|---|---|---|---|
| Capacity | 1-5kg (±0.5%) | 5-20kg (±0.7%) | 10-25kg (±1.0%) |
| Throughput | 120 units/hour | 90 units/hour | 60 units/hour |
| Viscosity Range | 5,000-200,000 cP | 10,000-150,000 cP | 20,000-100,000 cP |
| Temp Control | ±0.5°C | ±1.0°C | ±0.8°C |
| Container Types | 100-1000ml tubs | 5-20L pails | 10-25L buckets |
| Material Contact | 316L SS + FDA UHMW-PE | Same | Same |
| Power | 380V/50Hz, 4.2kW | 380V/50Hz, 5.5kW | 380V/50Hz, 7.5kW |
| Steam Consumption | 15kg/h @ 3bar | 20kg/h @ 3bar | 25kg/h @ 3bar |
| Footprint | 2.2×1.5×2.1m | 2.8×1.8×2.4m | 3.2×2.0×2.6m |
Dairy Spreads
Lactose crystallization prevention
Phase change monitoring
Allergen control protocol
Bakery Shortenings
Solid Fat Index (SFI) stability control
Anti-oxidation nitrogen blanket
Flake incorporation system
Plant-Based Fats
Cold-fill option (15-18°C)
Emulsion stability package
Vegan compliance certification
Industrial Margarines
ATEX Zone 22 option
High-melt point handling (45°C+)
Static dissipation
Global Bakery Supplier Case:
Challenge: ±3% weight variance in 20kg shortening pails
Solution: MF-520 with AI viscosity compensation
Results:
? ±0.4% filling accuracy
? $220k/year material savings
? Zero product rework
? ROI: 7 months
Global Compliance:
EHEDG Doc. 8 & 10
3-A Sanitary Standard 81-03
FDA 21 CFR 110/117
ISO 22000:2018
Advanced Modules:
| Module | Function |
|---|---|
| Inline SFI Analyzer | Real-time solid fat measurement |
| Auto Lid Placement | Steam sterilization + heat sealing |
| AR Cleaning Guide | HoloLens-assisted CIP verification |
| Carbon Footprint Tracker | kg CO?e per tonne filled |
24/7 Fat Tech Support:
Remote diagnostics via IIoT
Critical Spares ≤48h:
Heated piston cylinders
Peltier modules
Sanitary valves
Performance Validation:
Gravimetric accuracy certification
Temperature mapping reports
Precision in Every Spread
Shanghai Guangzhi MF-500: Where temperature-sensitive fats meet filling perfection – from bakery shortenings to plant-based butters.
