2 HEAD VOLUMATIC BOTTLE FILLER
- Brand： glzon
- Model： GZM
Product Essence: Dual-Channel Precision for High-Yield Lines
Shanghai Guangzhi VF-2 Series delivers ±0.5% volumetric accuracy at 200 bottles/minute – doubling throughput without compromising precision. Featuring independent servo-piston heads, anti-drip retractable nozzles, and GMP-ready construction, it handles water-thin to viscous fluids (1-1000 cP) while reducing giveaway to <0.1% in pharmaceutical, food, and cosmetic operations.
Core Technology Innovations
1. Synchronized Dual Dosing
| Component | Technology | Performance |
|---|---|---|
| Servo-Driven Pistons | 0.1ml resolution (±0.25% repeatability) | |
| Cross-Contamination Prevention | Dedicated fluid paths + CIP triple purge | |
| Quick-Change Nozzles | Tool-free swap in <15s (?5-25mm) | |
| AI Flow Optimization | Auto-adjusts for viscosity changes |
2. Zero-Waste Architecture
Critical Features:
Residual Control:
Liquid Type Max Residual Water-thin ≤0.05ml Viscous (500cP) ≤0.1ml Overfill Protection:
Real-time load cell feedback (optional)
Mechanical stroke limiter
3. Rapid Flexibility
Changeover Protocol:
Parameter Adjustment Range Time Bottle height 50-300mm <20s Fill volume 10ml-1000ml <10s Nozzle diameter ?5-25mm <15s
Technical Specifications
| Model | Standard VF-2S | GMP VF-2P | ATEX VF-2X |
|---|---|---|---|
| Accuracy | ±0.5% | ±0.25% | ±0.75% |
| Throughput | 200 bottles/min | 180 bottles/min | 150 bottles/min |
| Viscosity Range | 1-1000 cP | 1-800 cP | 5-1500 cP |
| Fill Range | 10-1000ml | 5-500ml | 20-2000ml |
| Material Contact | 304 SS + EPDM | 316L EP + USP VI | Hastelloy C22 |
| Power | 220V/50Hz, 1.8kW | 220V/50Hz, 2.2kW | 24VDC Ex ia |
| Air Consumption | 80 L/min @ 0.6MPa | 100 L/min @ 0.6MPa | 60 L/min @ 0.6MPa |
| Cleanability | CIP (NaOH/HNO?) | SIP @ 121°C | Solvent CIP |
| Footprint (L×W×H) | 1800×800×1600mm | 2000×800×1800mm | 2200×900×2000mm |
Industry-Specific Engineering
Pharmaceuticals
Isolator compatibility (ISO Class 5)
21 CFR Part 11 data integrity
Single-use fluid path option
Food & Beverage
IP69K washdown rating
USDA-compliant seals
Carbonation retention mode
Chemicals
ATEX Zone 2 certification
Solvent-resistant Kalrez? seals
Vapor recovery hood
Cosmetics
Perfume alcohol compatibility
Anti-foam pulsed filling
Smart Control Ecosystem
10" HMI with Recipe Cloud
Key Modules:
Real-Time Analytics:
Fill weight distribution
Rejection cause mapping
Material consumption
Predictive Maintenance:
Piston seal wear index
Valve response decay
Operational Impact
Global Beverage Plant Case:
Increased line speed by 120% vs single-head filler
Reduced giveaway from 0.8% to 0.05%
ROI in 5 months via reduced waste
Certifications & Upgrades
Global Compliance:
FDA 21 CFR 177.2600
CE EN 60204-1
EHEDG Doc. 8
ISO 9001:2015
Advanced Modules:
| Module | Function |
|---|---|
| Inline Checkweigher | Real-time feedback (±0.1g) |
| Vision Inspection | Fill level/particulate detection |
| AR Calibration | HoloLens-guided volume setup |
| Carbon Tracker | g CO?/liter filling analytics |
Support & Service
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Piston cylinders
Nozzle kits
Servo drives
Performance Validation:
Gravimetric accuracy certification
Precision Doubled. Efficiency Multiplied.
Shanghai Guangzhi VF-2 Series: Where twin-head synchronization redefines high-speed filling – from vaccines to craft beverages.