The equipment is based on the principle of fixed volume (measuring cup) filling, and the volume of the stainless steel measuring cup is adjusted according to different filling capacities. There are ma
Automatic Liquid Inks Filling Machine
Pantone? Accuracy. Zero Settling. Industry 4.0 Intelligence.
Parameter | IP-8100 (Standard) | IP-8200X (ATEX) | IP-8300S (Semiconductor Grade) |
|---|---|---|---|
Capacity | 50ml-20L (±0.1%) | 100ml-10L (±0.15%) | 10ml-5L (±0.05%) |
Throughput | 300 containers/hour | 250 containers/hour | 200 containers/hour |
Accuracy | ±0.1% gravimetric | ±0.15% | ±0.05% mass flow |
Viscosity Range | 10-100,000 cP | 50-50,000 cP | 1-30,000 cP |
Color Consistency | ΔE<0.4 (ISO 13655) | ΔE<0.5 | ΔE<0.2 |
Material Contact | 316L SS + PFA Lined | Hastelloy C22 | 316L EP + Diamond Coating |
Anti-Settling Tech | Dual Helical Agitator | Ultrasonic Disperser | Electrostatic Field Stabilization |
Solvent Safety | Vapor Recovery Hood | ATEX Zone 1 | Nitrogen Inerting (O?<0.1%) |
Power | 380V/50Hz, 5.5kW | 24VDC Ex ia | 380V/50Hz, 4.8kW |
Clean Time | <90s CIP | <120s Solvent Purge | SIP: 15min @ 121°C |
Footprint (L×W×H) | 1800×1200×2200mm | 2000×1300×2400mm | 1700×1100×2000mm |
圖片代碼graph LRA[In-line Spectrophotometer] --> B{ΔE>0.5?}
B -->|Yes| C[Auto Viscosity Adjustment]B -->|No| D[Precision Filling]C & D --> E[ΔE<0.4 Guaranteed Output]生成失敗，換個(gè)方式問問吧Performance:
Pantone? Validation:
Ink Type | Color Tolerance |
|---|---|
Spot Colors | ΔE<0.4 |
Process CMYK | Density Δ<0.03 |
Settling Prevention:
Technology | Particle Uniformity |
|---|---|
Helical Agitator | >99.5% <2μm dispersion |
Ultrasonic Cavitation | Break agglomerates >5μm |
Risk | Technology | Certification |
|---|---|---|
Static Ignition | Ionized Air Curtain (<10? Ω) | ANSI/ESD S20.20 |
Solvent Emission | Carbon Adsorption >99.5% | EPA Method 25A |
Cross-Contamination | Self-Purging Nano Nozzles | ISO 9001:2015 |
Commercial Printing
ISO 2846-1 Compliance:
Color strength variance <1%
G7 Calibration for gray balance
Food-Safe Inks:
FDA 21 CFR 175.300 compliance
Migration testing port
Electronics Manufacturing
Feature | Specification |
|---|---|
Conductive Inks | Resistivity control ±2% |
Substrate Grounding | <10? Ω surface resistance |
IPC-4552A Compliance | ENIG plating standards |
Packaging Inks
Low-migration barrier coatings
Alcohol resistance validation
UV-Cure compatibility
10" HMI with InkOS?
圖片代碼flowchart TB A[Real-Time Viscosity Monitoring] --> B[Auto Agitation Control]B --> C[Color Density Feedback]C --> D[Predictive Maintenance Alerts]Real-Time Viscosity MonitoringAuto Agitation ControlColor Density FeedbackPredictive Maintenance Alerts
AI Modules:
Filler Dispersion AI:
Parameter | Control Action |
|---|---|
Agglomerate >2μm | Ultrasonic intensity +20% |
Viscosity Δ>10% | Stroke speed correction |
Anomaly Detection:
Issue | Response |
|---|---|
Foaming | Pressure reduction |
Nozzle clog | Auto backflush |
復(fù)制? ATEX 2014/34/EU (Zone 1) ? FDA 21 CFR 175.300 ? Pantone? Licensed Manufacturer ? IPC-4552A (ENIG Plating) ? ISO 12647-7
復(fù)制1. Container Infeed → 2. Nitrogen Purging (O?<0.3%) → 3. Anti-Settling Activation → 4. Real-Time Color Scan → 5. Mass Flow Filling (±0.1%) → 6. Vapor Recovery → 7. Cap Sealing & Coding
Cycle Time: 12 seconds/container
Service | Standard | Premium |
|---|---|---|
Color Calibration | Annual Pantone? recertification | On-site G7 calibration |
Critical Spares | 48h global delivery | Regional stocking hubs |
Remote Diagnostics | 24/7 IIoT monitoring | AR-guided repair |
Training | 3-day operator certification | Pressroom integration |
Precision Engineered for Color Excellence
Shanghai Guangzhi IP-8000: Where every drop meets Pantone? standards – filling offset, digital, and conductive inks with zero settling and lab-grade consistency.
Request Color Report:
→ [Button] Download ΔE<0.4 Validation Data
→ [Button] Schedule Live Demo
Key Advantages
? ΔE<0.4 Guarantee: On-line spectrophotometer
? Zero Settling: Dual-shearing counter-rotation
? 300 Containers/Hour: Servo-stroke technology
? Global Compliance: ATEX/FDA/Pantone?/IPC
Certification:
ISO 12647-7 Process Control #IC-2024-772