The intensive filling robot product is developed for customers with low production capacity and high automation requirements. It is suitable for small batch automated filling of high-risk chemical mat
Intensive Automatic Liquid IBC Filling Machine
Precision Bulk Filling at 40,000L/Hour. Zero Spill. Industry 4.0 Certified.
Parameter | Model IC-2100 (Standard) | Model IC-2200EX (ATEX) | Model IC-2300HP (High-Purity) |
|---|---|---|---|
Capacity Range | 1,000-1,250L (±0.1%) | 500-1,250L (±0.2%) | 200-1,250L (±0.05%) |
Max Throughput | 40,000 L/hour | 36,000 L/hour | 32,000 L/hour |
Viscosity Handling | 1–500,000 cP | 5–200,000 cP | 1–100,000 cP |
Filling Accuracy | ±0.1% mass flow | ±0.2% Coriolis meter | ±0.05% gravimetric |
Container Compatibility | All ISO IBC types (Type A to Type H) | ATEX/IECEx IBCs | EHEDG/ASME BPE compliant |
Material Contact | 316L SS + PTFE lining | Hastelloy C-22 + grounding | Electropolished 316L (Ra<0.4μm) |
Spill Prevention | Tri-seal inflatable port | Vapor recovery >99.8% | Sanitary steam barrier |
Cleaning | <15 min CIP/SIP | Solvent purge system | Passivate-able surfaces |
Power | 480V/60Hz, 22 kW | 24VDC Ex ia/ib | 480V/60Hz, 18 kW |
Performance Metrics:
Function | Benefit | Certification |
|---|---|---|
In-line Viscosity Control | Handles shear-sensitive fluids | ISO 17025 |
Self-Docking Ports | Zero spill at ±5° pallet misalignment | UN Packaging 31HA1/Y |
ATEX Zone 0 Compliance | Fills explosive liquids (LFL<0.8%) | IECEx UL 60079-11 |
Automation Feature | Capability | Time Savings |
|---|---|---|
AGV Integration | Automated container queuing | 83% reduced labor |
Pallet Jack Clearance | 360° access at 80 cm height | <60s changeover |
RFID Tracking | Container-specific fill parameters | Zero manual entry |
Chemical Manufacturing
Compatible media:
? Solvents (acetone, toluene)
? Corrosives (HCl, NaOH up to 50%)
? Polymers (PU, epoxy)
FM Global Approval for flammable liquids
Pharmaceutical Liquids
Meets:
? USP <797> sterile requirements
? FDA 21 CFR Part 11 data integrity
? GMP Annex 1 Class C environments
Food & Beverage
Certifications:
? EHEDG Module D3
? 3-A 78-06 for edible oils
? Kosher/Halal compliance
Metric | Manual Filling | IC-2100 | Improvement |
|---|---|---|---|
Throughput | 8,000 L/hour | 40,000 L/hour | ↑400% |
Spillage Loss | 1.8% | <0.002% | ↓99.9% |
VOC Emission | 350 ppm | <0.5 ppm | ↓99.9% |
O? Contamination | 200–500 ppm | <2 ppm | ↓99% |
? ATEX Category 1 Gas/Dust (Zone 0/20) ? ASME BPE-2022 SD-3.12 ? ISO 2199 for gravimetric filling ? EHEDG Module A1 & D3 ? FDA GMP CFR 210/211
15" HMI with CommandOS?
IoT Features:
Predictive Maintenance:
Component | AI Alert Threshold |
|---|---|
Pump Cavitation | Pressure Δ >10% |
Seal Degradation | Leak rate >1 ml/hr |
Cloud Analytics: OEE tracking >96.5%
IBC Type | Max Weight | Fill Port Height | Conveyance |
|---|---|---|---|
Composite (Type H) | 1,400 kg | 1,850 mm | AGV-compatible |
Steel (Type 31HA1) | 1,600 kg | 1,920 mm | Rail-guided |
Pharma (316L SS) | 1,200 kg | 1,780 mm | ISO Class 5 |
Package | Coverage | Response Time |
|---|---|---|
Standard | 24/7 remote monitoring | 4-hour tech support |
Platinum Guard | On-site engineer (global locations) | 12-hour dispatch |
Uptime SLA | 99.2% with predictive maintenance | 15-min diagnostics |
Defining the Future of Bulk Logistics
Engineered for extreme-duty cycles in chemical, pharma, and food plants – the IBC Commander 2000 delivers sterile-grade precision at tanker-scale volumes.
→ Download Brochure: [Spec Sheet] [Certifications]
→ Configure Your System: [Model Comparator] [ROI Calculator]
Key Advantages
? 40,000L/Hour: World's fastest IBC filling
? Zero Contamination: ISO Class 5 option
? ATEX Zone 0: Safely fills explosive solvents
? Data Integrity: CFR 11 compliant logging
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
