Functional features:【 Product Settings 】 - Stores weight settings and related filling parameters for various different products, with simple, convenient, and easy to learn operation[Data Statistics] -
Hazardous Phenol IBC Filling System
Triple-Containment ? SIL-3 Safety ? cGMP Compliance
| Parameter | PS-8100 (Standard) | PS-8200X (ATEX Zone 0) | PS-8300P (Pharma Grade) |
|---|---|---|---|
| Capacity | 500-1000L (±0.05%) | 500-1000L (±0.07%) | 500-1000L (±0.03%) |
| Throughput | 18 IBCs/hour | 16 IBCs/hour | 15 IBCs/hour |
| Accuracy | ±0.05% mass flow | ±0.07% | ±0.03% |
| Material Contact | Hastelloy C276 | Alloy 59 | Zirconium-lined 316L EP |
| Containment Level | OEB4 (1-10μg/m3) | OEB5 (<1μg/m3) | OEB5+ (<0.1μg/m3) |
| Leakage Rate | <0.001 ml/min | <0.0005 ml/min | <0.0001 ml/min |
| Temp Control | 60-80°C (±0.3°C) | 60-80°C (±0.2°C) | 60-80°C (±0.1°C) |
| Crystallization Prevent | Electric Trace + Steam Jacket | Same + Dielectric Heating | Pulsed Flow Agitation |
| Vapor Control | Double Condenser (99.9%) | Thermal Oxidizer (99.99%) | Cryogenic Trap (99.999%) |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 12kW |
| N? Consumption | 60 L/min | 70 L/min | 50 L/min |
| Decon System | NaOH CIP (10% w/v) | Solvent Purge | SIP @ 121°C (30 min) |
| Certifications | ASME BPE | ATEX Zone 0 | FDA cGMP |
| Component | Technology | Performance |
|---|---|---|
| Flange Seal | Double Kalrez?6375 Gaskets | Permeation <0.01μg/cm2/min |
| Filling Lance | Telescopic Bellows + RTP Coupler | Hermetic Connection |
| Overfill Protection | Radar + Mass Redundancy | SIL-3 (IEC 61511) |
Negative Pressure Glovebox (<-50Pa)
HEPA Filtration (EN 1822 H14)
Integrated Spill Tray (500L Capacity)
| Metric | Industry Standard | PS-8100 | Improvement |
|---|---|---|---|
| Operator Exposure | >10μg/m3 | <0.5μg/m3 | ↓95% |
| Crystallization Downtime | 35h/month | 0h | 100% elimination |
| VOC Emission | 50-100 ppm | <0.05 ppm | ↓99.9% |
| Batch Consistency | RSD 1.2-3.5% | RSD 0.15% | 8-23x better |
| Validation | Standard | Result |
|---|---|---|
| Cleaning Validation | Swab Test (HPLC) | <0.1ppm Phenol residue |
| Material Compatibility | USP <88> Biological Reactivity | Class VI Pass |
| Data Integrity | 21 CFR Part 11 | Audit Trail + E-Signature |
| Feature | Conventional Filler | PS-8200X |
|---|---|---|
| Seal Technology | Single PTFE Gasket | Triple Dynamic Seal |
| Leak Detection | Manual Sniffer (weekly) | Real-time Laser VOC |
| Decon Time | 4-6 hours | <45 min CIP/SIP |
| Recovery After Leak | 72h downtime | 15 min Auto-Purge |
? ATEX 2014/34/EU Category 1G Zone 0 ? FDA 21 CFR 211 cGMP ? ISO 80079-36/37 Explosive Atmospheres ? EHEDG Class III Containment ? ASME B31.3 Process Piping
1. AGV IBC Positioning → 2. RTP Coupling Verification → 3. N? Purging (O?<0.1%) → 4. Heated Mass Flow Filling (±0.05%) → 5. Glovebox Isolation → 6. Post-Fill Steam Flush → 7. Helium Leak Test (<10?? mbar·L/s)
Cycle Time: 3.3 min/IBC
*"After 18 months using PS-8200X:
Zero Exposure Incidents (vs 3.7/year previously)
Product Loss: 0.8% → 0.02% ($1.2M/year saved)
Validation Time: 120h → 40h per campaign
ROI: 9 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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