Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
1000L Acetone Filling Machine
ATEX Zone 0 Certified ? 99.99% VOC Capture ? Military-Grade Static Control
| Parameter | AG-10100 (Standard) | AG-10200X (ATEX Zone 0) | AG-10300C (Cryogenic) |
|---|---|---|---|
| Capacity | 950-1050L (±0.1%) | 950-1050L (±0.15%) | 950-1050L (±0.08%) |
| Throughput | 18 IBCs/hour | 16 IBCs/hour | 15 IBCs/hour |
| Accuracy | ±0.1% mass flow | ±0.15% | ±0.08% |
| Flow Rate | 300 L/min | 280 L/min | 250 L/min |
| Temp Range | -20°C to +40°C | -30°C to +50°C | -50°C to +30°C |
| Vapor Pressure Control | Auto RVP Compensation (±0.05 psi) | Same | Advanced Reid Vapor Pressure Algorithm |
| Material Contact | Alloy 59 + Kalrez?6375 | Zirconium 702 + FFKM | 316L EP + PFA Lined |
| Static Dissipation | <10? Ω (NFPA 77) | <10? Ω (IEC 60079-32-1) | <103 Ω (MIL-STD-1686) |
| VOC Capture | >99.9% Carbon Adsorption | >99.99% Thermal Oxidizer | >99.97% Cryocondensation |
| Leakage Rate | <0.001 ml/min | <0.0005 ml/min | <0.0002 ml/min |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 18kW |
| N? Consumption | 80 L/min | 90 L/min | 70 L/min |
| Footprint (L×W×H) | 5200×3800×3500mm | 5500×4000×3700mm | 5300×3900×3600mm |
| Certifications | CE PED | ATEX Zone 0 | DNV GL Marine |
Triple Defense Architecture
Critical Metrics:
| Safety Parameter | Specification | Standard |
|---|---|---|
| Oxygen Concentration | <8% (Continuous Monitoring) | ATEX Cat 1G Zone 0 |
| Static Energy Limit | <0.1 mJ (NFPA 77) | IECEx IEC 60079-32-1 |
| Response Time | <0.3s (Full Shutdown) | SIL-3 (IEC 61511) |
| Technology | Function | Performance |
|---|---|---|
| Submerged Filling | Nozzle extends below liquid level | Reduces vapor generation by 98% |
| Double Bellows Seal | Metal + PTFE dual-containment | Permeation <0.01μg/cm2/min |
| Vacuum Assist | -0.7 bar during disconnection | Residual vapor <5ml |
Low-Temp Operation:
Maintains acetone at -40°C (BP 56°C @ 1 atm)
Prevents boiling during hot-climate filling
Components:
| Part | Cryogenic Specification |
|---|---|
| Valves | LNG-rated stem packing (-196°C) |
| Insulation | Vacuum-jacketed piping |
| Sensors | Cryo-calibrated RTDs (±0.1°C) |
Chemical Manufacturing
| Feature | Compliance |
|---|---|
| OSHA 1910.106 | Overfill protection SIL-2 |
| EPA Method 21 | <500 ppm leak detection |
| RCRA Waste Codes | Automatic waste logging |
Pharmaceutical Solvents
USP <467> Residual Solvent Compliance
316L Electropolished Surfaces (Ra<0.4μm)
Clean-in-Place (CIP) Validation:
| Test | Result |
|---|---|
| Acetone Residual | <1 ppm (GC-MS) |
| Bioburden | <1 CFU/100ml |
Electronics Grade Acetone
| Parameter | Control Standard |
|---|---|
| Particle Count | ISO Class 3 (≥0.5μm) |
| Metal Ions | <1 ppb Fe, Na, K, Cu |
| Water Content | <50 ppm (Karl Fischer) |
15" ATEX HMI with SolventOS?
AI Safety Modules:
Static Charge AI:
| Risk Level | Action |
|---|---|
| >5 kV | Auto humidification |
| >10 kV | Ionized air blast |
Leak Prediction:
| Anomaly | Resolution |
|---|---|
| Seal friction >8N | Auto-lubrication cycle |
| Temp spike >3°C | Flow reduction |
? ATEX 2014/34/EU Cat.1 Zone 0 (AG-10200X) ? IECEx IEC 60079-0/11/31 ? ASME B31.3 Process Piping ? FDA 21 CFR 175.300 ? DNV GL Marine (AG-10300C)
1. AGV IBC Positioning → 2. Laser Flange Alignment → 3. N? Purging (O?<0.5%) → 4. Triple-Seal Connection → 5. Submerged Mass Flow Filling (±0.1%) → 6. Vacuum Disengagement → 7. VOC Capture Activation → 8. Helium Leak Test (<10?? mbar·L/s)
Cycle Time: 3.3 min/IBC
BASF Antwerp Case Study:
*"After 12 months using AG-10200X:
Throughput: 12 → 16 IBCs/hour (+33%)
Acetone Loss: 1.8% → 0.05%
VOC Emissions: 850 ppm → <0.5 ppm
Safety Incidents: 3 → 0
ROI: 11 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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