Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
Industrial IBC Filling System for Varnishes & Clearcoats
Precision ? Anti-Skinning ? VOC Containment ? 18 IBCs/Hour
| Parameter | VM-1010 (Standard) | VM-1020X (ATEX) | VM-1030H (High-Visc) |
|---|---|---|---|
| Capacity | 800-1000L (±0.15%) | 800-1000L (±0.2%) | 800-1000L (±0.18%) |
| Throughput | 18 IBCs/hour | 16 IBCs/hour | 15 IBCs/hour |
| Accuracy | ±0.15% gravimetric | ±0.2% | ±0.18% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 5,000-1,000,000 cP |
| Filling Technology | Mass Flow Coriolis | ATEX Gear Pump | Heated Screw Conveyor |
| Skin Prevention | N? Blanketing (O?<0.3%) | Ultrasonic Agitation | Pulsed Flow + N? Boost |
| Bubble Control | Vacuum Degassing (-0.8 bar) | Same | Laminar Flow Design |
| Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | Hardox 500 + Ceramic Coating |
| VOC Control | >99% Carbon Adsorption | Thermal Oxidizer | Condensation + Carbon |
| Power | 380V/50Hz, 7.2kW | 24VDC Ex ia | 380V/50Hz, 9.5kW |
| N? Consumption | 40 L/min | 45 L/min | 50 L/min |
| Clean Time | <20 min (CIP) | <25 min | <22 min |
| Footprint (L×W×H) | 3500×2800×3200mm | 3800×3000×3400mm | 3600×2900×3300mm |
Performance Metrics:
| Varnish Type | Skin Reduction | Technology |
|---|---|---|
| Polyurethane | 99.1% | Micro-Environment Control |
| Alkyd Resin | 97.8% | O? Scavenger Injection |
| UV-Cure | 98.5% | Amber Light Filtration |
| Method | Function | Performance |
|---|---|---|
| Vacuum Degassing | -0.8 bar @ 40°C | <0.05% Air Entrainment |
| Pulsed Flow | Pressure Cycling | Eliminates Microbubbles |
| Laminar Nozzle | Coanda Adhesion Design | Zero Turbulence |
Furniture & Wood Coatings
| Feature | Specification |
|---|---|
| Gloss Retention | ΔGU<1.5 (ISO 2813) |
| Ambering Prevention | UV-Filtered Path (385nm cutoff) |
| Grain Enhancement | Low-Shear Flow |
Automotive Clearcoats
Metamerism Control:
D65/D50 Light Simulation
ΔE<0.4 Color Consistency
Fast-Cure Compatibility:
| Parameter | Performance |
|---|---|
| IR Curing Support | 60°C Pre-Heating Option |
| VOC Compliance | <420g/L Mode |
Marine & Yacht Finishes
| Challenge | Solution |
|---|---|
| Blushing Prevention | Dehumidified Air Curtain (RH<35%) |
| Salt Spray Resistance | 316L SS Construction |
| Flow-Leveling | Self-Healing Nozzle Design |
10" HMI with VarnishOS?
AI Features:
Skin Risk Prediction:
| Parameter | Corrective Action |
|---|---|
| Temp Drop >2°C | Preheat Activation |
| Humidity >75% | Dehumidifier Boost |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Pump Wear | Vibration >4mm/s RMS |
| Seal Degradation | Leak Rate >0.1ml/min |
? ATEX 2014/34/EU (VM-1020X) ? FDA 21 CFR 175.300 ? ISO 9001:2015 ? CE EN 13445
Sherwin-Williams Case Study:
*"After 12 months using VM-1010:
Output: 12 → 18 IBCs/hour (+50%)
Skin Waste: 3.2% → 0.07%
VOC Emissions: ↓99% (EPA Method 25A)
ROI: 6 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
