Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
1000L Multi-Purpose Varnishes Filling Machine
Precision. Protection. Performance.
Parameter | VM-1010 (Standard) | VM-1020X (ATEX) | VM-1030F (Food Grade) |
|---|---|---|---|
Capacity | 200-1000L (±0.15%) | 200-1000L (±0.2%) | 200-1000L (±0.1%) |
Throughput | 25 drums/hour | 22 drums/hour | 20 drums/hour |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 50-200,000 cP |
Accuracy | ±0.15% gravimetric | ±0.2% | ±0.1% mass flow |
Material Contact | 316L SS + PTFE | Hastelloy C276 | 316L EP + FDA UHMW-PE |
Oxygen Control | N? blanketing (O?<0.3%) | Same | Argon inerting (O?<0.1%) |
Anti-Skinning | Ultrasonic agitation | Pulsed flow | Temperature control (±1°C) |
Power | 380V/50Hz, 15kW | 24VDC Ex ia | 380V/50Hz, 12kW |
VOC Recovery | >99% carbon adsorption | Thermal oxidizer | Condensation + carbon |
Clean Time | 10 min CIP | 15 min solvent purge | SIP: 20 min @ 121°C |
Footprint (L×W×H) | 3500×2200×3200mm | 3800×2400×3500mm | 3600×2300×3300mm |
Performance Guarantee:
Skin Reduction: >98% vs traditional filling
Haze Control: <0.05% (ASTM D1003)
Color Stability: ΔE<0.4 (ISO 2813)
Varnish Type | Technology | Benefit |
|---|---|---|
High-Gloss Furniture | Heated path (40°C±0.5°C) | Prevents cold thickening |
Automotive Clearcoat | Vacuum degassing (-0.9 bar) | Eliminates microbubbles |
Marine Varnish | Pulsed flow + dehumidifier | Prevents blushing in humid environments |
Furniture Coatings
Feature | Specification |
|---|---|
Haze reduction | <0.05% (ISO 13803) |
Wood grain enhancement | AI-driven flow optimization |
UV stability | QUV 1000h ΔYI<1.0 (ASTM D4587) |
Automotive & Industrial
Conductive grounding (<10? Ω) for static-sensitive varnishes
ATEX Zone 1 certification for solvent-based formulations
MIL-PRF-85285D compliance for aerospace coatings
Food-Grade Applications
USDA 3-A compliant surfaces
Allergen purge protocol
Migration testing port (EU 10/2011)
Metric | Conventional Filler | VM-1010 | Improvement |
|---|---|---|---|
Skinning Waste | 5-8% | <0.2% | ↓96% |
Throughput | 15 drums/hour | 25 drums/hour | ↑67% |
VOC Emission | 300-500 ppm | <5 ppm | ↓98% |
Color Consistency | ΔE>1.0 | ΔE<0.4 | ↑150% |
12" HMI with VarnishOS?
AI-Driven Protection:
Skin Formation Prediction:
Risk Factor | Preventive Action |
|---|---|
O? >0.5% for >30s | Auto N? boost |
Temp drop >3°C | Preheat varnish path |
Anomaly Response:
Issue | Resolution |
|---|---|
Viscosity spike | Flow rate adjustment |
Particulate detection | Auto-divert to filtration |
? ATEX 2014/34/EU (Zone 1) ? FDA 21 CFR 175.300 ? ISO 4618 Color Standards ? EHEDG Doc. 10 (Food Grade) ? MIL-PRF-85285D (Aerospace)
1. Drum positioning → 2. Vacuum degassing (-0.9 bar) → 3. N?/Argon inerting (O?<0.3%) → 4. Heated mass flow filling → 5. Ultrasonic anti-skinning → 6. Laser fill height verification
Cycle Time: 2.4 minutes/drum
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
