Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
Semi-Automatic Paints Filling Machine
Precision Control. Flexible Production. Zero Waste.
Parameter | SA-510 (Standard) | SA-520H (High-Visc) | SA-530X (Solvent-Safe) |
|---|---|---|---|
Capacity Range | 100ml-20L (±0.5%) | 500ml-30L (±0.8%) | 100ml-20L (±0.6%) |
Throughput | 25 containers/hour | 20 containers/hour | 22 containers/hour |
Accuracy | ±0.5% | ±0.8% | ±0.6% |
Viscosity Range | 50-500,000 cP | 5,000-2,000,000 cP | 50-300,000 cP |
Filling Technology | Servo Piston | Auger Screw | ATEX Diaphragm Pump |
Material Contact | 316 SS + PTFE | Hard Chrome Plated | 316L SS + Kalrez? |
Drip Control | Spring-Loaded Nozzle | Reverse Suction | Anti-Static Cutoff |
Power | 220V/50Hz, 0.8kW | 220V/50Hz, 1.5kW | 24VDC Ex ia |
Air Consumption | Not Required | Not Required | 60 L/min @ 0.6MPa |
Changeover Time | <90s (Tool-Free) | <120s | <100s |
Container Types | Tins/Cans/Pails (?80-300mm) | Same + Drums | Same + IBCs |
Footprint (L×W×H) | 1000×800×1500mm | 1100×850×1600mm | 1000×800×1500mm |
圖片代碼graph LR A[Operator Loads Container] --> B[Foot Pedal Activation]B --> C[Auto Viscosity Detection]C --> D[Piston/Auger Mode Select]D --> E[±0.5% Precision Fill]Operator Loads ContainerFoot Pedal ActivationAuto Viscosity DetectionPiston/Auger Mode Select±0.5% Precision Fill
Key Features:
Quick-Change Cylinders:
Size | Volume Range | Swap Time |
|---|---|---|
S | 100ml-1L | 45s |
M | 1-5L | 60s |
L | 5-20L | 75s |
Anti-Drip Nozzle: Residual <0.1ml (Air-Knife Technology)
Paint Type | Solution | Performance |
|---|---|---|
Water-Based | PTFE-Coated Path | Corrosion Resistance |
Solvent-Based | Ex-Proof Electronics (SA-530X) | ATEX Zone 2 Certified |
Metallic Paints | Low-Shear Agitation | Flake Orientation Control |
High-Gloss | Laminar Flow Mode | Bubble-Free Filling |
Operator-Centric Design:
1. Container Placement → 2. Nozzle Positioning → 3. Foot Pedal Activation → 4. Auto-Fill Cycle → 5. Drip-Free Retraction → 6. Quick Release
Cycle Time: 2.4 minutes/container (20L pail)
Automotive Refinish
Feature | Benefit |
|---|---|
Color Matching | Pantone?-Calibrated Recipes |
Small Batch Production | 5-Minute Changeover |
VOC Control | Carbon Filter Option (SA-530X) |
Industrial Coatings
Epoxy/Polyurethane Filling
MIL-PRF-23236 Compliance Kit
Anti-Skinning N? Blanket Option
Architectural Paints
Parameter | Performance |
|---|---|
Tinting Accuracy | ±0.5% Additive Dosing |
Sheen Consistency | Viscosity Control ±3% |
Cleanability | CIP System (15min Cycle) |
7" Touchscreen with PaintOS?
Memory Functions:
50+ Preset Recipes: Save paint type/viscosity/volume
Error Diagnostics:
Alert | Solution |
|---|---|
Viscosity Error | Auto-Adjust Piston Speed |
Air Inclusion | Degas Mode Activation |
OEE Tracking: Uptime/Waste/Output Reports
Metric | Manual Filling | SA-510 | Improvement |
|---|---|---|---|
Accuracy | ±3-8% | ±0.5% | 6-16x Better |
Output | 8 containers/hour | 25/hour | 212% Faster |
Paint Waste | 5-12% | <0.5% | ↓90% |
Training Time | 8 hours | 45 minutes | ↓91% |
? CE EN 60204-1 ? ATEX II 3G Ex nA IIC T4 (SA-530X) ? FDA 21 CFR 175.300 ? RoHS/REACH Compliance
Model | Base Price | Popular Bundle | Bundle Price |
|---|---|---|---|
SA-510 | $8,500 | Standard + 3 Cylinders | $9,200 |
SA-520H | $11,200 | High-Visc + Auger Kit | $12,500 |
SA-530X | $14,800 | ATEX + VOC Capture Hood | $16,300 |
ROI Calculator:
? Typical Savings (vs Manual): - Labor: $18,000/year - Paint Waste: $24,000/year - Quality Rework: $9,000/year ? Payback Period: 3-6 Months
