Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
200L Phenol Filling Machine
Triple-Containment Precision for Hazardous Chemicals
Parameter | PS-6100 (Standard) | PS-6200X (ATEX) | PS-6300P (Pharma Grade) |
|---|---|---|---|
Capacity | 180-220L (±0.15%) | 180-220L (±0.2%) | 180-220L (±0.1%) |
Throughput | 18 drums/hour | 16 drums/hour | 15 drums/hour |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.1% gravimetric |
Material Contact | Hastelloy C276 | Alloy 59 | Tantalum-Lined 316L |
Temperature Control | 65-80°C (±0.5°C) | Same | 65-80°C (±0.3°C) |
Vapor Containment | >99.99% (Double Seal) | Triple Seal | Glovebox Isolation |
Leakage Rate | <0.001 ml/min | <0.0005 ml/min | <0.0001 ml/min |
Filling Technology | Mass Flow Coriolis | ATEX Diaphragm Pump | Peristaltic Pump |
Crystallization Prevent | Electric Trace Heating | Steam Jacket | Pulsed Flow Agitation |
Power | 480V/60Hz, 12kW | 24VDC Ex ia | 480V/60Hz, 10kW |
N? Consumption | 60 L/min | 70 L/min | 50 L/min |
Decon System | NaOH CIP (10%) | Solvent Purge | SIP @ 121°C (30 min) |
Certifications | ASME BPE | ATEX Zone 0 | FDA cGMP |
Critical Metrics:
Permeation Resistance:
Material | Phenol Permeation Rate (ASTM F739) |
|---|---|
Kalrez? 6375 | <0.01 μg/cm2/min |
PTFE-Lined | <0.05 μg/cm2/min |
Emergency Response:
Failure Mode | Action |
|---|---|
Seal Breach | Auto shutdown + N? flood |
VOC >10 ppm | Scrubber activation + alarm |
Technology | Function | Performance |
|---|---|---|
Pulsed Flow Agitation | Prevents solidification during fill | Maintains >65°C uniformity |
Steam Jacket | 80°C ±1°C thermal control | Melts crystals in 45s |
Dielectric Heating | Non-contact energy transfer | Zero material degradation |
Chemical Manufacturing
Feature | Certification |
|---|---|
API 682 Seal Standard | Dual gas barrier seals |
OSHA 1910.119 PSM | SIL-3 safety interlocks |
EPA RCRA Compliance | Secondary containment tray |
Pharmaceutical Intermediates
USP <797> Sterile Filling Option
0.2μm Vent Filters
Clean-in-Place (CIP) Validation:
Test | Result |
|---|---|
Phenol Residual | <0.1 ppm (HPLC) |
Bioburden | <1 CFU/100ml |
Electroplating & Resins
Low-Metal Contamination:
Fe<0.1 ppm, Ni<0.05 ppm
Static Dissipation: <10? Ω
12" ATEX HMI with ChemGuard OS
AI Safety Modules:
Permeation Predictor:
Parameter | Maintenance Alert |
|---|---|
Seal Swelling >5% | Replace gasket (Level 2) |
Temp Fluctuation >2°C | Calibrate sensors (Level 1) |
VOC Anomaly Response:
Concentration | Action |
|---|---|
>1 ppm Phenol | Hood flow +200% |
>5 ppm | Full shutdown |
BASF Ludwigshafen Case:
*"After 12 months using PS-6200X:
Zero Leak Incidents (vs 3.7/year previously)
Crystallization Downtime: 38h → 0h
Exposure Risk: Reduced to ALARA levels
ROI: 11 months"*
? ATEX 2014/34/EU Cat.1 Zone 0 (PS-6200X) ? FDA 21 CFR 211 cGMP (PS-6300P) ? ASME B31.3 Process Piping ? ISO 15848-1 Class AH Sealing ? EHEDG Class III Containment
1. Pre-Heated Drum Loading → 2. N? Purging (O?<0.1%) → 3. Double-Seal Nozzle Docking → 4. Mass Flow Filling (±0.15%) → 5. Vapor Hood Engagement → 6. Post-Fill Steam Flush → 7. Drum Sealing in Glovebox
Cycle Time: 3.3 minutes/drum
Model | Price | Lead Time | Critical Add-Ons |
|---|---|---|---|
PS-6100 | $185,000 | 18 weeks | Dielectric Heater (+$22,000) |
PS-6200X | $248,000 | 22 weeks | SIL-3 Safety PLC (+$35,000) |
PS-6300P | $315,000 | 26 weeks | Isolator Glovebox (+$68,000) |
ROI Analysis:
? Typical Savings: - Phenol Loss: $42,000/year (0.08% vs 1.5% loss) - Downtime: $78,000/year (crystallization prevention) - Regulatory Fines: $150,000 avoided ? Payback: 14-18 months
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
