Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa
Explosion-Proof Acetone Drum Filling Machine
Precision. Safety. Zero Emissions.
Parameter | AD-5100 (Standard) | AD-5200X (ATEX Zone 0) | AD-5300U (Ultra-Pure) |
|---|---|---|---|
Capacity | 20-220L (±0.15%) | 20-220L (±0.2%) | 20-220L (±0.1%) |
Throughput | 22 drums/hour | 20 drums/hour | 18 drums/hour |
Accuracy | ±0.15% mass flow | ±0.2% | ±0.1% gravimetric |
Material Contact | Hastelloy C276 | Alloy 59 | Zirconium-lined 316L |
Explosion Protection | N/A | ATEX/IECEx Zone 0 | Same + Overpressure vent |
Vapor Recovery | >99.9% Carbon Adsorption | >99.99% Condensation + RTO | >99.999% Molecular Sieve |
Static Control | <10? Ω (NFPA 77) | <10? Ω | <103 Ω (ANSI/ESD S20.20) |
Filling Technology | Mass Flow Coriolis | Ex ia Diaphragm Pump | Peristaltic Pump |
Leakage Rate | <0.001 ml/min | <0.0005 ml/min | <0.0001 ml/min |
N? Inerting | 50 L/min (O?<0.5%) | 60 L/min (O?<0.1%) | 40 L/min (O?<0.05%) |
Power | 480V/60Hz, 8.5kW | 24VDC Ex ia | 480V/60Hz, 7.2kW |
Decon System | Solvent CIP | Steam Purge | Plasma Cleaning |
Certifications | CE PED | IECEx T4 | USP Class VI |
Certifications:
ATEX 2014/34/EU Cat.1 Zone 0
IECEx IEC 60079-11 (Ex ia IIC T4)
NFPA 69 Explosion Prevention
Component | Technology | Performance |
|---|---|---|
Seals | Kalrez? 6375 (-20°C to 327°C) | Permeation <0.01μg/cm2/min |
Nozzles | Double Bellows + Vacuum Suction | Residual <0.05ml |
Connections | Helium-Tested VCR Fittings | Leak Rate <10?? mbar·L/s |
Chemical Manufacturing
Feature | Specification |
|---|---|
Purity Maintenance | 316L Electropolished (Ra<0.4μm) |
Cross-Contamination | Double Block & Bleed Valves |
OSHA Compliance | PSM Audit Package |
Pharmaceuticals
USP <1079> Storage Compatibility
0.2μm Vent Filters
cGMP Documentation Package:
Validation | Standard |
|---|---|
IQ/OQ/PQ | Full Protocol |
Cleaning Validation | Swab Test Reports |
Electronics Industry
Particle Control:
ISO Class 5 Enclosure
<5 particles/ml @ ≥0.5μm
Metal Ion Limits:
Element | Limit |
|---|---|
Fe | <1 ppb |
Na | <2 ppb |
10" ATEX HMI with ChemOS?
AI Safety Modules:
Vapor Cloud Detection:
Concentration | Action |
|---|---|
>10% LEL | Alarm + Flow Stop |
>25% LEL | N? Flood + Shutdown |
Predictive Maintenance:
Parameter | Alert Threshold |
|---|---|
Seal Swelling >3% | Replacement Warning |
Vibration >4mm/s | Bearing Service Alert |
Dow Chemical Texas Plant Report:
*"After 6 months using AD-5200X:
Explosion Risk: Reduced to SIL-3 Level
Acetone Loss: 2.1% → 0.08% ($480k/year saved)
VOC Emissions: 850 ppm → <1 ppm
ROI: 9 months"*
? ATEX Category 1G Zone 0 (II 1G Ex ia IIC T4) ? IECEx IEC 60079-0/11/31 ? ASME B31.3 Process Piping ? ISO 80079-36:2016 ? FDA 21 CFR 175.300
1. AGV Drum Loading → 2. N? Purging (O?<0.5%) → 3. Sealed Nozzle Docking → 4. Mass Flow Filling (±0.15%) → 5. Vapor Recovery Activation → 6. Helium Leak Test → 7. Robotic Sealing
Cycle Time: 2.7 minutes/drum
Model | Base Price | Key Features |
|---|---|---|
AD-5100 | $152,000 | Standard Zone 1 |
AD-5200X | $218,000 | ATEX Zone 0 Certified |
AD-5300U | $285,000 | 0.1μm Particle Control |
ROI Calculator:
? Typical Savings: - Acetone Recovery: $38,000/year (99.9% vapor capture) - Safety Downtime: $120,000/year (zero incidents) - EPA Fines Avoided: $250,000/year ? Payback Period: 10-14 months
