The machine adopts advance intelligent filling technology to adapt to the filling of different materials.The machine is designed withseparate pipes to prevent cross-contamination.The whole machine is
Precision Filling for Hazardous Liquids
Core Innovation: Explosion-Proof Speed & Accuracy
Shanghai Guangzhi APF-200 achieves ±0.5% volumetric accuracy at 40 cans/hour for solvent-based/water-based paints (50-20,000 cP) – featuring ATEX Zone 1 certification, self-cleaning nozzles, and AI viscosity compensation. Engineered to eliminate VOC emissions, static ignition risks, and cross-contamination in automotive, industrial, and marine coating operations.
Component | Safety Technology | Certification |
|---|---|---|
Pressurized Cabinets | Ex pxb purging (ISO 60079-2) | ATEX II 2G Ex db IIC T4 |
Intrinsically Safe Sensors | Ex ia IIC T4 (Energy <20μJ) | IECEx IEC 60079-11 |
Static Dissipation | Conductive path (<10? Ω) | NFPA 77 compliant |
VOC Capture | Activated carbon + condensation | EPA Method 21 >99% efficiency |
Critical Features:
Nozzle Innovations:
Paint Type | Nozzle Design | Residual |
|---|---|---|
Solvent-based | Teflon-coated anti-drip | ≤0.1ml |
High-Viscosity | Heated jacket (50°C) | ≤0.3ml |
Metallic Paint | Anti-settling pulsed flow | ≤0.2ml |
Cleanability:
Solvent flush in <15s (tool-free cartridge)
Color change waste <5ml
Model | APF-210 (Standard) | APF-220X (ATEX) | APF-230M (Marine) |
|---|---|---|---|
Capacity | 10-20L (±0.5%) | 10-20L (±0.7%) | 10-20L (±0.6%) |
Accuracy | ±0.5% | ±0.6% | ±0.5% |
Speed | 40 cans/hour | 35 cans/hour | 30 cans/hour |
Viscosity Range | 50-20,000 cP | 100-15,000 cP | 200-50,000 cP |
Material Contact | 316L SS + PTFE | 316L + Kalrez? | Hastelloy C276 |
Power | 380V/50Hz, 4.5kW | 24VDC Ex ia | 440V/60Hz, 5.2kW |
N? Consumption | 25 L/min | 30 L/min | 20 L/min |
VOC Emission | <10mg/m3 | <5mg/m3 | <15mg/m3 |
Clean Time | 15s/color | 20s/color | 18s/color |
Footprint (L×W×H) | 2500×1500×2200mm | 2800×1600×2400mm | 2600×1500×2300mm |
Automotive Refinish
Metallic flake orientation control
Quick-change for 1K/2K paints
RFID formula verification
Industrial Coatings
High-build epoxy filling
Heated path for 5°C environments
MIL-PRF-23236 compliance
Marine & Protective
Salt spray resistant (ISO 9227)
Zinc-rich primer compatibility
DNV-GL certified
Aerospace
Defoaming pulsed filling
Low-VOC aerospace primers
NADCAP compliant option
10" HMI with Paint Intelligence
Key Modules:
Color Management:
Parameter | Control Precision |
|---|---|
Metallic orientation | ±3° rotation error |
Color matching | ΔE<0.8 (CIELAB) |
Predictive Maintenance:
Seal swelling monitoring
Solvent corrosion index
Global Paint Manufacturer Case:
Challenge: 15% VOC emission fines + 8% overfill
APF-220X Solution:
? ATEX sealing + carbon adsorption
? AI flow control
Results:
? VOC emissions <5mg/m3
? Giveaway reduced to 0.3%
? ROI: 9 months
Global Compliance:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079 Series
FDA 21 CFR 175.300
ISO 12944 C5-M corrosion rating
Advanced Modules:
Module | Function |
|---|---|
Inline Viscosimeter | Real-time viscosity (±50 cP) |
Auto Lid Seamer | Explosion-proof seaming (40 cans/hr) |
AR Color Inspector | HoloLens metallic flake analysis |
Carbon Tracker | kg CO? per liter filled |
24/7 Paint Line Support:
Remote diagnostics via fiber-optic Ex link
Critical Spares Dispatch ≤48h:
Component | ATEX Version |
|---|---|
Filling valves | Ex-certified Kalrez? |
VOC sensors | IECEx approved |
Performance Validation:
Annual ATEX recertification
VOC efficiency audits
Precision in Every Coat
Shanghai Guangzhi APF-200: Where volatile chemistry meets metrological excellence – filling paints with uncompromised safety and accuracy.
