Semi-automatic Paint Filling Machine - High Precision Quantitative Filling Equipment for Coatings & Resins

Product Overview of Semi-automatic Paint Filling Machine

Product Applications of Semi-automatic Paint Filling Machine

• Coatings (water-based coatings, oil-based coatings, industrial coatings)

• Paints (architectural paint, furniture paint, automotive paint)

• Resin-based fluids (epoxy resin, polyurethane resin, unsaturated resin)

• Other chemical fluids with similar physical and chemical properties

Basic Parameters (Technical Table) of Semi-automatic Paint Filling Machine

System Features of Semi-automatic Paint Filling Machine

• Explosion-proof Design: The entire system is manufactured in accordance with explosion-proof standards, with an explosion-proof rating of EXdiaIIBT4, which is safe and reliable for filling flammable and explosive paint products, solving the safety hazard pain point of users.

• Stable Control System: Adopting PLC programmable controller, the operation is stable and reliable, with long service life, and it can adapt to long-term continuous production.

• Patented Filling Head: The bucket-type paint filling head is our proprietary design, which can be manually disassembled and assembled quickly, making daily cleaning and maintenance more convenient.

• Corrosion-resistant Sealing: The sealing system is made of PTFE material, which is resistant to solvents, acids, and alkalis, ensuring long service life and avoiding material leakage.

• High-precision Filling: Adopting two-stage automatic filling method for different material viscosities, effectively improving filling accuracy, the filling error is only ±10-20g, reducing material waste and solving the inaccurate filling pain point.

• Adjustable Height: The height of the filling head can be adjusted manually, which is suitable for packaging barrels of different heights, with strong versatility.

• Intelligent Protection: Equipped with automatic empty drum detection function and empty scale no-filling function, avoiding invalid filling and material waste.

• Emergency Manual Operation: The controller is equipped with manual buttons for all actions, which can be manually operated in case of emergency to ensure the smooth progress of production.

• Intuitive Display: Special filling control instrument with dual-window display, which can clearly show target quantity, filling volume, number of containers, time, date and other information.

• Parameter Storage: The controller can store 30 sets of filling value parameters, which can be directly recalled during use, saving time for parameter adjustment when replacing products.

• Anti-interference Calibration: Fully digital calibration, with a software package for dynamic and static vibration interference resistance, ensuring measurement accuracy in complex production environments.

• Emergency Stop Function: Press the emergency stop button in case of emergency to immediately cancel the current filling process and protect the safety of personnel and equipment.

• Integrated Capping: This model is equipped with a pneumatic capping machine, which is operated by a foot switch, integrating filling and capping, improving production efficiency.

• One-key Operation: The whole filling process is simplified to one-key operation: Start → nozzle descent → automatic tare → start filling → nozzle lift-off, easy to learn and operate, reducing labor costs and solving the high labor intensity pain point.

Semi-automatic Paint Filling Machine Workflow

1. Manual container alignment: The operator manually places the empty container on the weighing platform and aligns it with the filling nozzle.

2. Start the machine: Press the [Start] button on the controller to start the filling process.

3. Nozzle insertion: The filling nozzle automatically descends and inserts into the container to avoid material splashing.

4. Automatic tare: The machine automatically performs tare weighing on the empty container to ensure the accuracy of the filling quantity.

5. Dual-speed filling: The machine starts automatic dual-speed filling according to the set target quantity, ensuring both filling speed and accuracy.

6. Nozzle lift-off: After filling is completed, the filling nozzle automatically lifts off to prevent material dripping.

7. Manual capping: The operator uses the equipped pneumatic capping machine (foot switch operation) to complete the capping of the filled container.

8. Error detection: The machine automatically detects the filling quantity and displays the error information (if any) to facilitate timely adjustment.

9. Manual unloading: The operator manually moves the filled and capped container to the temporary storage platform to complete the entire filling process.

Optional Peripherals of Semi-automatic Paint Filling Machine

1. Pump: Used to transport materials to the filling machine hopper, suitable for large-capacity material storage.

2. Filter: Filter impurities in the material to ensure the purity of the filled product.

3. Conveyor: Realize automatic transportation of containers, reduce manual handling, and improve production efficiency.

4. Return valve: Facilitate the return of excess materials, avoid material waste, and protect the pipeline.

5. Capping machine: Optional upgraded capping equipment to adapt to different capping requirements.

6. Automatic filling line: According to the user's on-site layout and production capacity, design a customized automatic filling line to realize full-process automation from feeding, filling, capping to unloading.

Why Choose Our Semi-automatic Paint Filling Machine?

• High Precision & Low Error: Dual-speed filling and digital calibration ensure filling accuracy, reducing material waste and product unqualified rate.

• Explosion-proof & Safe: Strictly in line with explosion-proof standards, suitable for flammable and explosive paint materials, eliminating potential safety hazards.

• Easy Operation & Maintenance: One-key operation and quick disassembly of the filling head reduce the difficulty of operation and maintenance, and lower labor costs.

• Strong Versatility: Suitable for various types of containers and different viscosity paint products, meeting the diverse filling needs of users.

• Customizable Services: Provide optional peripherals and customized automatic filling line design to adapt to different on-site production conditions.