This Fully Automatic Rotary 2 filling nozzles weight filling machine designed to fill Flammable Fluid such as Solvent based paint, lacquers and alcohol based products. Rotary indexing to guide tin can
Double the Speed. Double the Precision.
Core Innovation: Synchronized Dual-Flow Technology?
Shanghai Guangzhi RT-200 achieves 120 cans/minute with ±0.5% accuracy via independent servo-controlled nozzles, rotary indexing, and AI weight compensation. Engineered for sauces, paints, and chemicals in 50-1000ml tinplate cans, it doubles throughput while eliminating product giveaway, cross-contamination, and line jams in food, chemical, and coating industries.
圖片代碼graph TB
A[Infeed Starwheel] --> B{Rotary Indexing}
B --> C[Nozzle 1: Left Can]B --> D[Nozzle 2: Right Can]C & D --> E[Synchronous Fill Cycle]E --> F[Cap Application]Infeed StarwheelRotary IndexingNozzle 1: Left CanNozzle 2: Right CanSynchronous Fill CycleCap ApplicationPerformance Benchmark:
Parameter | Single-Nozzle Filler | RT-200 Twin-Nozzle |
|---|---|---|
Output | 60 cans/min | 120 cans/min |
Floor Efficiency | 1 can/0.8m2 | 1 can/0.4m2 |
Energy Consumption | 0.15kWh/100 cans | 0.18kWh/100 cans |
Isolated Flow Paths:
Component | Left Channel | Right Channel |
|---|---|---|
Filling Valves | 316L SS + EPDM | 316L SS + EPDM |
Piping | FDA UHMW-PE | PTFE-lined |
Contamination Prevention:
Pneumatic isolation valves (0.5bar seal pressure)
Color-coded quick-disconnects
Model | RT-210 (Food Grade) | RT-220C (Chemical) | RT-230X (ATEX) |
|---|---|---|---|
Capacity | 50-1000ml (±0.5%) | 100-1000ml (±0.6%) | 50-800ml (±0.7%) |
Accuracy | ±0.5% | ±0.6% | ±0.7% |
Speed | 30 rpm (120 cpm) | Same | 25 rpm (100 cpm) |
Can Diameter | ?50-100mm | ?60-110mm | ?50-95mm |
Material Contact | 316L + FDA silicone | 316L + PTFE | 316L + ATEX polymers |
Power | 380V/5.5kW | 380V/6.2kW | 24VDC Ex ia |
Air Consumption | 150 L/min @ 0.6MPa | 160 L/min @ 0.6MPa | 120 L/min @ 0.6MPa |
Changeover Time | <8 min | <10 min | <12 min |
Cleaning Time | CIP: 12 min | Solvent wash: 15 min | ATEX CIP: 18 min |
Footprint (L×W) | 2200×1800mm | 2400×1900mm | 2500×2000mm |
Food Sauces & Jams
Clog-resistant nozzles (?≥8mm)
Hot-fill mode (85°C±2°C)
USDA 3-A certification
Paints & Coatings
Anti-skinning N? blanket (O?<0.5%)
Static dissipation (<10? Ω)
Anti-settling pulsed flow
Chemical Solvents
ATEX Zone 2 certification
VOC recovery >99%
Acid/alkali-resistant flow path
10" HMI with Dual-Channel Monitoring
AI Modules:
Flow Balancing:
Imbalance | Corrective Action | Response Time |
|---|---|---|
>3% flow variance | Servo torque compensation | <0.3 sec |
>5% temp difference | Peltier intervention | <1.2 sec |
Predictive Maintenance:
Nozzle wear index analysis
Rotary encoder life prediction
Global Condiment Producer:
Single-Nozzle System:
? 60 cans/min
? ±1.2% variance → $86k/year loss
RT-210 Upgrade:
? 120 cans/min (+100% throughput)
? ±0.5% accuracy → $78k annual savings
? ROI: 10 months
Global Compliance:
FDA 21 CFR 177.2600
CE EN 415:2019
EHEDG Doc. 8
ATEX 2014/34/EU (RT-230X)
Diamond Service Package:
2-Hour Remote Response: AR-assisted diagnostics
Critical Spares:
Component | Delivery |
|---|---|
Servo valves | Global 48h |
Rotary indexer | Domestic 24h |
Performance Guarantee:
Deviation | Action |
|---|---|
>0.8% | Free recalibration + parts |
Twice the Efficiency. Zero Compromise.
Shanghai Guangzhi RT-200: Where dual-nozzle synchronization meets rotary precision – filling tin cans at industrial scale without sacrificing accuracy.