The machine adopts advance intelligent filling technology to adaptto the filling of different materials.The machineis designed withseparate pipes to prevent cross-contamination.The whole machineis saf
Zero Cross-Contamination. Infinite Formulations.
Core Innovation: Isolated Path Technology?
Shanghai Guangzhi AF-M Series revolutionizes multi-adhesive filling with dedicated flow paths per formulation, achieving ±0.4% accuracy at 40 cans/hour for epoxies, silicones, PU (50-500,000 cP). Featuring tool-free pipe swaps <15s, self-purging nozzles, and ATEX Zone 2 certification, it eliminates residue carryover while serving medical device assembly, electronics, and automotive bonding applications.
Key Specifications:
Component | Technology | Performance |
|---|---|---|
Quick-Change Pipes | Magnetic V-lock couplings | <0.1ml residual |
Nozzle Interface | Self-centering taper seal | 10,000 cycles leak-proof |
Cleaning Protocol | 3-stage solvent/air/N? purge | <5ml waste per change |
Adhesive Type | Pipe Material | Special Features |
|---|---|---|
Medical Epoxy | 316L EP + PEEK | USP Class VI compliance |
Electronics Silicone | Fluorinated ethylene propylene | Static dissipative (<10? Ω) |
Automotive PU | Hastelloy C276 + Kalrez? | Heated jacket (60°C) |
Conductive Adhesive | Diamond-like carbon coating | Resistivity control ±5% |
Model | AF-M200 (Standard) | AF-M300X (ATEX) | AF-M400M (Medical) |
|---|---|---|---|
Capacity | 1-20kg (±0.4%) | 1-15kg (±0.5%) | 0.5-10kg (±0.3%) |
Throughput | 40 cans/hour | 35 cans/hour | 30 cans/hour |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 50-200,000 cP |
Pipe Change Time | <15s | <20s | <12s |
Pipe Options | 6-24 paths | 6-18 paths | 8-16 paths |
Material Contact | 316L SS + FEP | 316L + ATEX polymers | 316L EP + USP VI PEEK |
Power | 380V/50Hz, 5.5kW | 24VDC Ex ia | 380V/50Hz, 4.8kW |
Air Consumption | 120 L/min @ 0.6MPa | 100 L/min @ 0.6MPa | 90 L/min @ 0.6MPa |
Cleanability | CIP/SIP ready | Solvent purge | Steam sterilization |
Footprint (L×W×H) | 2500×1600×2200mm | 2700×1700×2400mm | 2400×1500×2100mm |
Medical Device Assembly
ISO 13485 compliant documentation
Single-use pipe option
Luer lock fittings for biologics
Electronics Manufacturing
Feature | IPC-A-610 Compliance |
|---|---|
Conductive adhesive | Resistivity control ±5% |
Underfill epoxy | Void prevention <0.1% |
Silicone encapsulation | Low ionic content (<10ppm Cl?) |
Automotive Bonding
IATF 16949 data integrity
Viscosity-temperature modeling
Crash-resistant formula database
Aerospace Adhesives
MIL-STD-882 safety protocols
Outgassing control <1% (ASTM E595)
Cryogenic performance mode (-55°C)
10" HMI with Adhesive Intelligence
圖片代碼flowchart LR A[Formula Library] --> B[Pipe Allocation]B --> C[Auto-Purge Sequence]C --> D[Usage Analytics]Formula LibraryPipe AllocationAuto-Purge SequenceUsage Analytics
Key Modules:
Cross-Contamination Guard:
Parameter | Action |
|---|---|
Residual detection >10ppm | Auto triple-flush |
Incorrect pipe selection | Lock filling cycle |
Predictive Pipe Maintenance:
Indicator | Replacement Alert |
|---|---|
Pressure drop >15% | Seal degradation |
Flow asymmetry >8% | Partial clog detection |
Electronics Contract Manufacturer:
Challenge: 3% failure rate from silicone/epoxy contamination
AF-M200 Solution:
? Dedicated pipes + auto-purge
Results:
? Zero cross-contamination in 12M fills
? $950k/year savings in rework
? ROI: 6 months
Global Compliance:
ATEX 2014/34/EU (AF-M300X)
FDA 21 CFR 175.105
IPC-A-610 Class 3
ISO 10993-5 (Biocompatibility)
Advanced Modules:
Module | Function |
|---|---|
Inline Viscometer | Real-time viscosity (±50 cP) |
Moisture Analyzer | H?O ppm detection (0-1000ppm) |
AR Pipe Mapping | HoloLens-guided path verification |
Blockchain Trace | Immutable material genealogy |
24/7 Adhesive Guardians:
Remote diagnostics via encrypted IIoT
Critical Spares ≤48h:
Component | Standard | Medical Grade |
|---|---|---|
Quick-change pipes | FEP-coated 316L | USP VI PEEK |
Coupling cartridges | V-lock magnetic | Gamma-sterilized |
Performance Warranty:
Parameter | Guarantee |
|---|---|
Residual carryover | <10ppm for 5 years |
Dosing accuracy | ±0.4% for 1M cycles |
Precision Isolated. Perfection Multiplied.
Shanghai Guangzhi AF-M Series: Where every adhesive flows through its own pristine path – from medical-grade epoxies to aerospace sealants.
