This GLZON Fully Automatic Rotary 2 filling nozzles weight filling machine designed to fill Flammable Fluid such as Solvent based paint, lacquers and alcohol based products. Rotary indexing to guide t
Precision in Motion. Efficiency Redefined.
Core Innovation: Servo-Indexed Rotary Filling?
Shanghai Guangzhi RCF-300 achieves 90 cans/minute with ±0.5% accuracy via 120° intermittent rotation, adaptive flow control, and self-centering can chucks. Engineered for sauces, lubricants, chemicals in 50-1000ml tinplate cans, it reduces floor space by 40% vs linear fillers while maintaining pharmaceutical-grade precision in food, chemical, and industrial packaging.
Key Performance:
Parameter | Conventional Filler | RCF-300 Advantage |
|---|---|---|
Positioning Accuracy | ±0.5mm | ±0.1mm |
Indexing Time | 0.8s | 0.3s |
Energy Consumption | 0.18kWh/100 cans | 0.12kWh/100 cans |
Liquid Type | Filling Technology | Residual Control |
|---|---|---|
High-Viscosity (50,000 cP) | Pulsed pressure filling | ≤0.1ml |
Foamy Liquids | Vacuum-assisted filling | ≤0.05ml |
Aerated Products | Laminar flow with deaeration | ≤0.2ml |
Model | RCF-310 (Food Grade) | RCF-320C (Chemical) | RCF-330X (ATEX) |
|---|---|---|---|
Capacity | 50-1000ml (±0.5%) | 100-1000ml (±0.6%) | 50-800ml (±0.7%) |
Throughput | 90 cans/minute | 85 cans/minute | 75 cans/minute |
Stations | 12 (8 filling + 4 aux) | Same | 10 (6 filling + 4 aux) |
Rotation Speed | 0-30 rpm | Same | 0-25 rpm |
Material Contact | 316L SS + FDA EPDM | 316L + PTFE | 316L + ATEX polymers |
Power | 380V/50Hz, 4.2kW | 380V/50Hz, 5.0kW | 24VDC Ex ia |
Air Consumption | 100 L/min @ 0.6MPa | 120 L/min @ 0.6MPa | 90 L/min @ 0.6MPa |
Changeover Time | <5 min (can size) | <7 min | <8 min |
Clean Time | CIP: 8 min | Solvent wash: 12 min | ATEX CIP: 15 min |
Footprint (?×H) | ?2200×1800mm | ?2400×1900mm | ?2500×2000mm |
Food & Sauces
Steam-sterilizable nozzles (SIP @ 121°C)
Allergen purge protocol
USDA 3-A sanitary design
Industrial Lubricants
Anti-static grounding (<10? Ω)
Nitrogen blanketing (O?<0.5%)
ISO 6743 compliance package
Chemical Solvents
ATEX Zone 1 certification
Vapor recovery hood (>99% efficiency)
Ceramic-coated corrosion resistance
Paint & Coatings
Anti-skinning pulsed flow
Pigment dispersion monitoring
VOC abatement system
10" HMI with Rotary Intelligence
AI Modules:
Dynamic Flow Optimization:
Viscosity Change | Response Action |
|---|---|
±20% | Auto-pressure adjustment |
>50% | Nozzle diameter change |
Health Monitoring:
Component | Failure Prediction |
|---|---|
Rotary bearing | Vibration >4mm/s → Alert |
Servo motor | Torque fluctuation >15% |
Global Sauce Producer Case:
Linear Filler Challenge:
? 60 cans/min with ±1.2% variance
? 12m line length
RCF-310 Implementation:
? 90 cans/min (±0.5%)
? 40% floor space reduction
ROI:
? $110k/year material savings
? Payback: 9 months
Global Compliance:
FDA 21 CFR 177.2600
CE EN 415:2019
EHEDG Doc. 8
ATEX 2014/34/EU (RCF-330X)
Advanced Modules:
Module | Function |
|---|---|
Inline Checkweigher | Real-time feedback (±0.1g) |
Vision Inspection | Fill level/closure verification |
AR Maintenance Guide | HoloLens-assisted calibration |
Carbon Footprint Tracker | g CO?/can calculation |
24/7 Rotary Experts:
Remote diagnostics via IIoT gateway
Critical Spares ≤48h:
Component | Delivery |
|---|---|
Servo indexer | Global 48h |
Filling carousels | Domestic 24h |
Performance Warranty:
Parameter | Guarantee |
|---|---|
Positioning accuracy | ±0.1mm for 5 years |
Dosing accuracy | ±0.5% for 2M cycles |
Engineering Rotary Precision
Shanghai Guangzhi RCF-300: Where continuous motion meets uncompromised accuracy – filling tin cans at industrial speed without sacrificing precision. ??
