With theautomatic can filleryou increase the filling output even further.The two machines stand for high-performance filling also in the prepackaging area. Model 606 works with 3 double cycle stations
Precision Engineered for Bonding Excellence
Core Innovation: Zero-Cure-Interruption? Technology
Shanghai Guangzhi AP-9000 achieves ±0.15% gravimetric accuracy at 100 cans/hour for epoxies, silicones, UV-curable & structural adhesives (1-500,000 cP) – featuring anti-skinning nozzles, vacuum deaeration, and dual-component dynamic mixing. Engineered to eliminate pot life waste, bubble entrapment, and ratio errors in automotive, electronics, and medical device assembly.
Critical Performance:
Parameter | Industry Standard | AP-9000 Performance |
|---|---|---|
Pot Life Waste | 8-15% | <0.5% |
Bubble Entrapment | 0.5-3% | <0.01% |
Ratio Accuracy | ±1.5% | ±0.2% |
Adhesive Type | Technology | Industry Impact |
|---|---|---|
Fast-Cure Epoxy | Peltier-cooled path (±0.5°C) | Prevents exotherm runaway |
Silicones | Vacuum deaeration (-0.95bar) | Eliminates bubble-related bond failures |
Conductive Paste | Shear-rate control (10-1000s?1) | Resistivity stability ±3% |
Medical Adhesives | USP Class VI disposable kits | Zero endotoxin risk |
Model | AP-9100 (Single-Component) | AP-9200D (Dual-Cartridge) | AP-9300X (ATEX) |
|---|---|---|---|
Capacity | 250ml-20L (±0.15%) | 50ml-10L (±0.2%) | 100ml-15L (±0.25%) |
Throughput | 100 cans/hour | 80 cans/hour | 70 cans/hour |
Viscosity Range | 1-500,000 cP | 5-300,000 cP (Component A/B) | 10-200,000 cP |
Mix Ratio Range | N/A | 1:1 to 10:1 (±0.2%) | N/A |
Dosing Technology | Servo piston + Coriolis | Twin-screw dynamic mixer | ATEX Coriolis |
Degassing | -0.95bar (ISO 8573-1 Class 0) | Same | -0.90bar |
Temp Control | 5-45°C (±0.5°C) | 5-40°C (±0.8°C) | 10-40°C (±1.0°C) |
Material Contact | 316L EP + PEEK | 316L + PTFE | Hastelloy C276 |
Power | 380V/50Hz, 6.8kW | 380V/50Hz, 8.5kW | 24VDC Ex ia |
N? Consumption | 30 L/min | 40 L/min | 35 L/min |
Cure Delay Time | <2s nozzle retract | <3s mixer purge | <2s |
Footprint (L×W×H) | 2800×1800×2200mm | 3200×2000×2400mm | 3000×1900×2500mm |
Automotive Electronics
EMI shielding paste filling
Underfill void prevention <0.1%
IATF 16949 data integrity
Medical Device Assembly
Feature | Specification |
|---|---|
ISO 13485 compliance | Full material traceability |
Biocompatibility | ISO 10993-5 certified flow path |
Sterility assurance | Gamma-sterilizable disposable kits |
Aerospace Bonding
MIL-STD-882 outgassing control (<1% TML)
Cryogenic filling (-55°C)
Flammability rating FAR 25.853
Structural Adhesives
100:1 high-ratio mixing
Real-time viscosity compensation
Auto-adhesion promoter injection
Dynamic Ratio Control System:
Precision Metrics:
Mixing Uniformity: >99.5% (ASTM D4477)
Response Time: <0.4s for ±10% viscosity shift
Waste Reduction: <0.1ml residual per cycle
12" HMI with Adhesive AI
Predictive Modules:
Cure Time Forecast:
Adhesive Type | Prediction Accuracy |
|---|---|
Epoxy | Gel time ±3% |
UV-Curable | Full cure ±5% |
Failure Prevention:
Risk | Preventive Action |
|---|---|
Clog detection | Pressure spike >15% → Auto flush |
Ratio drift | >0.5% deviation → Line stop |
EV Battery Manufacturer Case:
Challenge:
? 12% thermal paste waste from curing
? $580k/year material loss
AP-9100 Solution:
? N? purging + Peltier cooling
Results:
? Waste reduced to 0.4%
? ROI: 6 months
Global Compliance:
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 175.105
IPC-A-610 Class 3
ISO 10993-5 Biocompatibility
Advanced Modules:
Module | Function |
|---|---|
Inline Rheometer | Real-time viscosity (±10 cP) |
IR Cure Monitor | Degree-of-cure analytics |
AR Mixing Verification | HoloLens flow pattern analysis |
Carbon Neutral Kit | Energy recovery system (35% savings) |
24/7 Bonding Assurance:
Remote diagnostics via IIoT gateway
Critical Spares ≤48h:
Component | Medical Grade | ATEX Version |
|---|---|---|
Mixing nozzles | USP Class VI disposable | Ex-certified Kalrez? |
Density sensors | ISO 10993-5 compliant | IECEx approved |
Performance Warranty:
Parameter | Guarantee |
|---|---|
Ratio accuracy | ±0.2% for 5 years |
Bubble content | <0.01% for 1M cycles |
Precision in Every Bond
Shanghai Guangzhi AP-9000: Where nanoscale accuracy meets industrial reliability – filling adhesives that power everything from microelectronics to Mars rovers.
