5L capping and filling machine
Integrated solution: Fills & caps 5L containers at 50 units/hour. ±0.2% filling accuracy, torque control & CIP system. FDA/CE compliant for chemicals/foods/pharma.
- Brand： glzon
- Model： GZM_10L
Product Essence: Two Processes. One Precision Engine.
Shanghai Guangzhi Automation’s 5L Capping & Filling System unifies ±0.2% volumetric filling and ±2% torque accuracy in a single footprint. Engineered for jerrycans, pails, and bottles, it achieves 50 containers/hour with zero transfer contamination, reducing labor costs by 60% while serving chemical, food, and pharmaceutical industries.
Core Technology Integration
1. Synchronized Precision
| Module | Technology | Performance |
|---|---|---|
| Filling | Servo-piston + Coriolis feedback | ±0.2% accuracy (1-5,000 cP) |
| Capping | 6-station servo turret | Torque: 5-50 N·m (±2%) |
| Anti-Drip System | Needle valve + air knife | Residual ≤0.1ml |
| Container Handling | Starwheel indexing | Positional error <0.5mm |
2. Hygienic Closed Design
Material Flow Path:
316L stainless steel (Ra≤0.8μm)
Self-draining slope (3°)
CIP/SIP Ready:
Cleaning Type Time Compliance Acid/Alkali CIP <8 min FDA 21 CFR 177.2600 Steam SIP <15 min ASME BPE-2019
3. Rapid Changeover
Tool-Free Adjustments:
Parameter Adjustment Range Time Container height 300-600mm <30s Cap diameter ?50-120mm <45s Fill volume 1-5L <20s
Technical Specifications
| Parameter | Chemical Model | Food-Grade Model | Pharma Model |
|---|---|---|---|
| Throughput | 50 units/hour | 45 units/hour | 40 units/hour |
| Filling Accuracy | ±0.2% | ±0.15% | ±0.1% |
| Torque Accuracy | ±2% | ±1.5% | ±1% |
| Cap Types | Screw/Lug/Press-on | Tamper-evident | Child-resistant |
| Material Contact | PTFE/316L | 316L + USDA seals | 316L EP + USP VI |
| Power | 380V/50Hz, 4.5kW | 380V/50Hz, 4.2kW | 380V/50Hz, 5kW |
| Air Consumption | 120 L/min @ 0.6MPa | 100 L/min @ 0.6MPa | 150 L/min @ 0.6MPa |
| CIP/SIP | Solvent CIP | Caustic CIP | Pure steam SIP |
| Footprint (L×W×H) | 2500×1600×2200mm | 2500×1600×2200mm | 2600×1600×2300mm |
Industry-Specific Solutions
Chemicals & Solvents
ATEX Zone 2 option
Vapor recovery hood (≥95% capture)
Static-dissipative belts (<10? Ω)
Food & Edible Oils
IP69K washdown rating
Allergen purge mode
USDA-compliant materials
Pharmaceuticals
ISO Class 7 cleanroom kit
21 CFR Part 11 data logging
Nitrogen blanketing (O?<0.1%)
Smart Control Ecosystem
10" HMI with Unified Dashboard
Key Features:
Auto Recipe Recall: 50+ preset formulas
Predictive Maintenance:
Piston seal wear alerts
Servo torque drift detection
Defect Traceability:
Correlates fill/cap defects
Operational Impact
European Chemical Packer Case:
Challenge: Separate filling/capping caused 5% spillage & 8% torque failures
Solution: Integrated Guangzhi system with closed-path transfer
Results:
? Zero spills
? Cap defect rate <0.05%
? ROI in 9 months
Certifications & Upgrades
Base Compliance:
CE EN 60204-1
FDA 21 CFR 177.2600
ISO 9001:2015
Advanced Options:
| Module | Function |
|---|---|
| Inline Leak Tester | Vacuum decay test (≤0.01 mL/min) |
| Robotic Loader | Auto container feeding (60/h) |
| AR Maintenance Guide | HoloLens-assisted calibration |
| VOC Abatement | Carbon adsorber for solvents |
Support & Service
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Filling pistons
Torque sensors
Conveyor belts
Performance Validation:
Fill accuracy certification (OIML R60)
Torque calibration traceability
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021