Technical conditions for column stacker crane:Equipment usage: handling and palletizingLoad: 100-180kgPrecision: 0.2mmPower supply: AC 380V ± 10%, 50Hz ± 2%, three-phase four wire typeCompressed air:
| Product Type | Max. Capacity | Cycle Rate | Position Accuracy | Specialized Feature |
|---|---|---|---|---|
| Rice Bags (25kg) | 26 bags/min | ±0.5° | Anti-slip vacuum head | |
| Feed Sacks (40kg) | 20 bags/min | ±1.2 mm | IP69K dust sealing | |
| Cartons (30kg) | 32 cases/min | ±0.3 mm | Adaptive grip force | |
| Oil Drums (200L) | 14 drums/min | ±0.7 mm | ATEX-compliant design | |
| IBC Totes (1000kg) | 10 totes/h | ±1.0 mm | Load sensing forks |
Compliance Standards: ISO 8373 (Robotics), ISO 18334 (Packaging), ASME B20.1 (Safety)
2.1 Heavy-Duty Robotic Manipulator
Structure: 6-axis carbon fiber arm with 316SS joints
Reach: 4,500 mm (360° work envelope)
Payload: 1,500 kg dynamic / 2,200 kg static
Protection: IP69K (high-pressure washdown ready)
2.2 Application-Specific Tooling
| Tool Type | Technical Parameters | Target Products |
|---|---|---|
| Vacuum Matrix Head | 64-zone control (0-95 kPa adjustable) | Rice/feed bags |
| Drum Clamp | 5-50 kN force control (±0.1%) | Oil/chemical drums |
| Carton Gripper | Non-marking polyurethane pads | Corrugated boxes |
| Fork Attachment | 1,800 mm reach (Grade 100 steel) | Pallets/IBCs |
2.3 Precision Conveyance System
Infeed: Servo-driven chain conveyor (±0.15mm positioning)
Pallet Management:
Automatic dispenser (40-pallet capacity)
Vision-based pallet integrity check
| Metric | Specification | Standard |
|---|---|---|
| Power Consumption | 35 kW peak / 0.16 kWh per pallet | IEC 61800-9-2 IE5 |
| Air Consumption | 550 NL/min @ 0.7 MPa | ISO 8573-1 Class 0 |
| Noise Emission | ≤63 dB(A) @ 1m | ISO 4871:2019 |
| MTBF (Robotic Arm) | >65,000 hours | ISO 281:2007 |
4.1 Intelligent Operation System
Vision Guidance: 3D ToF camera + LiDAR (0.05mm resolution)
AI Optimization:
Deformation compensation (up to 18% product variance)
Self-learning pattern generation
Real-time Monitoring:
Product weight deviation (±0.5%)
Ambient humidity (0-100% RH)
4.2 Industry-Specific Engineering
| Sector | Critical Challenge | Guangzhi Solution |
|---|---|---|
| Agriculture | Dust explosion risk | ATEX Zone 22 compliance |
| Food Grade | Hygienic requirements | FDA 21 CFR materials |
| Chemicals | Corrosive environment | C5-M coating (ISO 12944) |
| Logistics | 24/7 operation | 120,000-hr bearing life |
5.1 Integrated Protection
Safety Scanner: 3D LiDAR monitoring (IEC 61496 Type 4)
Emergency Stop: Dual-channel SIL 3 (0.15s response)
Containment: 60L drip trays with drain ports
5.2 Global Certifications
| Region | Certification |
|---|---|
| International | ISO 10218-1/2, ANSI/RIA R15.08 |
| Europe | CE, EMC, Machinery Directive |
| North America | UL 1740, OSHA 1910.212 |
| Hazardous Areas | ATEX II 2G/3G, IECEx |
| Metric | GZ-UP1500 | Competitive Systems |
|---|---|---|
| Changeover Time | 90 seconds | 25-40 minutes |
| Product Damage Rate | 0.015% | 0.4-1.0% |
| Energy Consumption | 0.17 kWh/pallet | 0.32-0.45 kWh/pallet |
| System Uptime | 99.3% | 93-96% |
Industry-Specific FAT Protocols
Seismic Analysis Report (IBC 2021)
Material Certificates (ASTM/NACE)
3D Simulation Files (JT/STEP formats)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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