Tomato sauce filling machineA piston filling machine is a type of filling machine that fills high concentration fluids. It uses a three-way principle of a piston and a rotary valve driven by a cylinde
Zero Contamination ? 99.5% Yield ? USDA/EC1935 Certified
For PET Jars, Glass Bottles & Pouches (5–50L Batch Production)
Shanghai Guangzhi Automation’s GZ-TomatoFill Series revolutionizes sauce packaging with sanitary low-shear filling, integrated deaeration, and CIP/SIP automation. Designed for thick (20,000–150,000 cP), pulp-rich tomato sauces, this system eliminates splashing, prevents particle damage, and achieves 45 containers/hour – all while meeting FDA, EU, and HALAL food safety standards.
? Gentle Product Handling
Low-Shear Piston Pumps: Shear rate <800 s?1 (preserves pulp integrity)
Particle-Friendly Paths: 3" wide-bore tubing + smooth transitions
? Sauce-Specific Deaeration
Vacuum chamber removes 95% entrapped air → prevents oxidation & splashing
? Hygienic Quick-CIP
Automated 4-step cleaning: Rinse → Caustic → Acid → Sanitize (15 min cycle)
? Splash-Free Nozzle
Retractable PFA-coated lance with anti-drip collar
? Recipe-Driven Flexibility
HMI stores 50+ profiles: Chunky/Crushed/Paste sauces
Table: GZ-TomatoFill Performance Metrics
| Parameter | Specification | Food-Safety Advantage |
|---|---|---|
| Accuracy | ±1% (volumetric piston) | Meets FDA 21 CFR 177.2600 |
| Throughput | 45 containers/hour (20L pails) | |
| Viscosity Range | 5,000–150,000 cP | Handles thick paste + chunky pulp |
| Particle Size | ≤12 mm (tomato chunks/seeds) | Zero blockage guarantee |
| Material Contact | 316L SS (Ra≤0.4μm) / PFA / EPDM | EHEDG & 3-A certified |
| CIP/SIP | Auto 4-step cleaning + 121°C SIP | Validatable per ASME BPE |
| Power | 400V/50Hz, 4.8 kW | IP69K washdown motors |
| Container Support | 5–50L pails, jars, bag-in-box | Tool-free changeover (90 sec) |
| Compliance | USDA, EC1935/2004, ISO 22000, BRCGS | HALAL, KOSHER options |
| Pain Point | GZ-TomatoFill Solution | Result |
|---|---|---|
| Pulp Damage | Wide-bore paths + low-shear pump | Whole pulp preservation |
| Sauce Oxidation | Vacuum deaeration (95% O? removal) | 30% longer shelf life |
| Cleaning Downtime | Auto-CIP with TACT monitoring | 15 min sanitation (vs. 2 hrs) |
| Splash & Drips | Submerged nozzle + anti-drip collar | 99.5% yield → no wipedown needed |
| Bacterial Contamination | Electropolished SS + dead-leg-free design | Passes ATP swab tests |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
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Our in-house designers and engineers have produced countless great designs for customers from different industries
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