1. Typical applicationsIt is suitable for quantitative filling of 200L foam free liquid in chemical, food and pharmaceutical industries.2. System OverviewGZM-200L explosion-proof liquid upper type liq
Zero Vapor ? Zero Static ? Absolute Safety
For Pyrophoric, Volatile & Oxygen-Sensitive Liquids (e.g., TDI, Acrylic Monomers, Silanes)
Shanghai Guangzhi Automation’s GZ-AquaLock Series revolutionizes hazardous liquid transfer by submerging 200L drums underwater during filling. This ATEX/IECEx-certified system eradicates ignition sources, suppresses 100% of VOC emissions, and achieves ±0.1% gravimetric accuracy – making it the ultimate solution for chemical plants handling EPA-listed Extremely Hazardous Substances (EHS).
? Vapor Suppression
Drum fills entirely underwater – no air contact = zero explosive atmosphere.
? Static Elimination
Water bath dissipates charge → prevents sparks (tested to <1 nJ MIE).
? Inerting Redundancy
Water layer + nitrogen blanket (optional) for pyrophorics (e.g., triethylborane).
? Spill Containment
Integrated water basin captures 200% drum volume (EPA SPCC-compliant).
Table: GZ-AquaLock Performance & Safety Metrics
| Parameter | Specification | Certification/Validation |
|---|---|---|
| Filling Volume | 20–200 L | – |
| Accuracy | ±0.1% (gravimetric load cell) | NIST-traceable calibration |
| Fill Time | 90–120 sec/drum (200L) | – |
| Water Bath Temp | 5–40°C (chiller/heater optional) | – |
| Material Contact | Hastelloy C-276 / PFA / Kalrez? 6375 | ASTM G48 Method C (50°C/72h) |
| Explosion Proof Rating | ATEX: Ex db eb ia mb IIC T6 Gb | IECEx, NEC 500 Class I Div 1 |
| Power Supply | 480V/60Hz, 7.5 kW (isolated transformer) | IP68 underwater motors |
| Control System | Remote 15" HMI (10m cable) + Fiber-Optic PLC | SIL 3 (IEC 61508) |
| Safety Systems | Oxygen monitor (<5% O?), water level sensor, seismic shutdown | API 2350 |
| Dimensions | 3,200 × 2,400 × 2,500 mm (stainless steel basin) | Weight: 3,800 kg (dry) |
Isocyanates (TDI/MDI): Prevents polymerization from moisture exposure.
Acrylic Monomers: Suppresses vapor while inhibiting runaway polymerization.
Silanes/Chlorosilanes: Neutralizes HCl formation via water hydrolysis.
Alkylmetals (e.g., TEAL): Dual water+N? barrier against pyrophoric ignition.
Oxygen-sensitive catalysts (e.g., Pd/C, Grignard reagents).
Peroxide-forming solvents (tetrahydrofuran, diisopropyl ether).
Pre-fill: Drum lowered into water basin → purged with N? (optional).
Submersion: Water fills basin → completely submerges drum.
Filling: Sealed filling lance penetrates drum lid → fills under water.
Post-fill: Lance retracts → basin drains → drum lifted.
Decontam: Auto-rinse cycle for drum exterior.
ATEX 2014/34/EU (Notified Body: DNV GL 0400)
IECEx IEC 60079-0/1/11/18
ASME BPE-2022 (Bio-Processing Equipment)
EPA Subpart CCC (HON Compliance for VOCs)
UK COMAH Regulations (Control of Major Accident Hazards)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
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Whatsapp: 008618016442021
E-mail: [email protected]
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