Shanghai Guangzhi’s Marmalade & Sauce Bottling Machine achieves ±0.5% filling accuracy at 40-60 jars/min. Features hot-fill capability, CIP sanitation & FDA-compliant design.
Shanghai Guangzhi Automation’s Automatic Bottling Machine delivers pharmaceutical-grade accuracy for viscous food products (marmalades, tomato sauces, chutneys) in 50g-250g glass/PET jars. Engineered with servo-piston filling (±0.5% accuracy), 85°C hot-fill capability, and hygienic CIP/SIP systems, it maximizes output while complying with FDA 21 CFR & EU 1935/2004 standards.
1. Viscosity-Adaptive Filling
Dual Servo-Pistons: Independently adjust stroke speed for products ranging from 1,000 cP (tomato sauce) to 50,000 cP (chunky marmalade).
Hot-Fill Ready: Heated manifolds (20–85°C) maintain product flow with ±1°C stability.
2. Zero-Contamination Design
FDA-Compliant Materials: 316L stainless steel contact surfaces + EPDM seals (EC1935/2004).
Anti-Drip Nozzles: Spring-loaded PTFE tips with <0.01g residual drip.
3. High-Speed Automation
Vision-Guided Jar Handling: Rotary indexing system positions jars (±0.2mm tolerance) at 60 jars/minute.
10" Recipe-Driven HMI: Stores 100+ formulations (e.g., viscosity/temp profiles for berry vs. citrus marmalade).
| Parameter | Specification |
|---|---|
| Filling Range | 50g–250g (±0.5%) |
| Max Viscosity | 50,000 cP |
| Speed | 40–60 jars/minute |
| Jar Compatibility | ?40–90mm × H50–120mm (Glass/PET) |
| Hot-Fill Temp | 20–85°C (±1°C) |
| Power | 220V/50Hz, 4.2kW |
| Air Consumption | 60 L/min @ 0.6MPa |
| CIP/SIP Cycle Time | <5 minutes |
| Footprint (L×W×H) | 2400×1300×1900mm |
| Product | Filling Solution | Sanitation Feature |
|---|---|---|
| Chunky Marmalade | Agitating hopper (anti-settling) | Brushless DC wiper seals |
| Tomato Sauce | Laminar flow nozzles (anti-aerating) | In-line metal detection |
| Seeds-Containing Jams | 3mm clearance piston heads | 360° spray ball CIP coverage |
GMP/ISO 22000 Design: Radiused corners (R≥6mm), sloped surfaces (≥3°)
Quick-Change Tooling: Tool-free format adjustment in <3 mins
Traceability: Laser-etched batch codes + OPC UA data export to ERP
Certifications: CE, FDA 21 CFR 177.2600, EHEDG EL Class I
Case Study: Italian Condiment Producer
Challenge: 6% overfill in 150g marmalade jars + product temperature instability
Solution: Integrated hot-fill filler with servo-piston control
Results:
0.6% material savings ($182K/yr)
Zero microbial recalls in 24 months
54 jars/min sustained output
| Critical Option | Technical Benefit |
|---|---|
| Aseptic Nitrogen Flush | O? <0.1% in headspace (shelf-life +30%) |
| Weight Checker Conveyor | 100% fill weight verification (±0.1g) |
| Allergen Clean-Out Kit | <10 ppm cross-contact (nut-free lines) |
| AR Guidance Maintenance | 40% faster technician response |
Service Commitment:
Sanitary spare kits (seals/nozzles) global dispatch ≤24h
Remote diagnostics with live OEE dashboards
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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