1-30L Semi-Automatic Real Stone Paint Filling Machine
Semi-automatic filler for 1-30L real stone paint (30-80% solids). Handles 100,000 cP viscosity & ≤2mm aggregates. ±1% accuracy, CIP ready & abrasion-proof.
- Brand： glzon
- Model： GZM_30L
Product Overview: Precision for Textured Coatings
Shanghai Guangzhi Automation's semi-automatic filling solution masters real stone paint — high-viscosity coatings with 30-80% solid content (e.g., quartz sand, ceramics). Engineered for 1-30L pails/buckets, this rugged system combines abrasion-resistant flow paths, anti-clog technology, and ±1% volumetric accuracy, enabling small-batch producers to fill challenging materials with minimal operator intervention.
Core Technology Highlights
1. Aggregate & Viscosity Optimization
Anti-Blocking Pistons: Tungsten carbide-coated cylinders handle ≤2mm solid particles
High-Torque Agitation: Helical ribbon mixer prevents settling (adjustable 10-60 RPM)
Viscosity Range: 5,000–100,000 cP (supports temperature-thickened formulas)
2. Industrial-Grade Durability
Abrasion-Proof Flow Paths:
Hardox 450 wear plates at contact points (3x lifespan vs stainless steel)
Ceramic-lined hoses for sand-laden paints
SplashGuard? Enclosure: Contains overspray during bucket changes
3. Operator-Centric Design
Plug-and-Play Setup: Tool-free format change in <3 mins (pail height: 150-400mm)
Foot Pedal Control: Hands-free start/stop frees operators for bucket handling
Overload Protection: Auto-stop if viscosity exceeds 120,000 cP
Technical Specifications
| Parameter | Specification |
|---|---|
| Filling Range | 1–30L (±1%) |
| Solid Particle Size | ≤2mm (max 80% by volume) |
| Throughput | 10–12 buckets/hour (20L pails) |
| Material Temperature | 5°C–50°C (heating jacket option) |
| Filling Nozzle | 38mm ? PTFE-coated anti-drip |
| Power Supply | 220V/50Hz, 2.2kW |
| Air Pressure | 0.5 MPa (for pneumatic lift) |
| Footprint (L×W×H) | 1500×900×1800mm |
Stone Paint-Specific Innovations
Anti-Segregation System
? Pre-fill homogenization cycle (30 sec)
? Real-time density monitoring (±2%)
Cleaning Efficiency
? CIP Ready: 3-step solvent purge (water/solvent/air)
? Quick-Disconnect Hoses: <5 min cleaning between batches
Case Study: Italian Architectural Coating Co.
Challenge:
Clogged nozzles every 50 buckets with 2mm quartz paint
12% overfill due to viscosity fluctuations
Solution:Guangzhi semi-auto filler with ceramic pistons + density compensation
Results:
? Zero clogs in 3,000+ fills
? 0.8% fill accuracy
? ROI in 4 months
Global Compliance & Value
Cost Efficiency
60% lower cost vs automated lines (ideal for 100-5,000 bucket batches)
No PLC programming: Operator training <30 minutes
Certifications
CE Machinery Directive
ISO 9001:2015
ATEX option for solvent-based paints (Zone 2)
Upgrade Options
| Module | Function |
|---|---|
| Heating Jacket | Maintains 40°C for winter operations |
| Nitrogen Blanketing | Reduces skinning in open pails |
| RFID Batch Tracking | Records fill time/weight per bucket |
Support Commitment
On-demand video troubleshooting
Abrasion-proof spare kits (global delivery ≤48h)
Ceramic pistons
Hardox wear plates
PTFE hoses
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021