Two Head Automatic Net Weight Liquid Filling Machine delivers the highest levels of automation and precision bottom filling performance in a full-featured package.Automatic PLC-controlled filling, lid
Dual-Head Inline Net Weight Bottom Filling & Closing System for 1-5 Gallon Containers
ATEX Zone 22 Certified ? 40 Units/Hr ? ±0.05% Accuracy ? Zero-Oxidation ? Integrated BottomFill Cart?
| Parameter | BF-5100 (Standard) | BF-5200X (ATEX) | BF-5300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 1-5 Gallons (±0.05%) | Same | Same |
| Throughput | 40 Units/Hr | 36 Units/Hr | 34 Units/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Container Types | HDPE Pails ? Jerrycans ? Stainless Totes Lid: Screw Cap ? Tri-Clamp ? Bolt Ring | UN-Certified | USP Type III Containers |
| Bottom-Fill Technology | BottomFill Cart? Integrated System: ? 360° Rotating Nozzle ? Z-Axis Lift: 0-800mm ? Contact-Free Filling ? <0.1ppm Oxygen Ingress | ATEX Brushless Drive | cGMP Sealed Enclosure |
| Filling Heads | Dual Servo-Controlled Mass Flow Meters Flow Rate: 80L/min/Head Density Accuracy: ±0.01% Head Sync: <0.02% Variance | ATEX Diaphragm Pumps | Peristaltic Pumps (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | PFA-Lined Path |
| Oxygen Control | N? Purge System: ? O?<0.1% Pre-Fill ? Real-Time Oxygen Monitoring ±0.01% ? Double Laminar Seal | Same + SIL-2 Control | VHP-Compatible |
| Closing System | TorqueSeal? Robotic Capper Range: 10-100 N·m Accuracy: ±0.5% Cap Compatibility: 50-150mm | Magnetic Clutch | Servo Stepper Motor |
| **BottomFill Cart?** | Integrated AGV System: ? LiDAR SLAM Navigation ? 500kg Payload ? Auto-Docking ±1mm ? IP67 Protection | ATEX Version (Ex ic) | Cleanroom AGV |
| Power | 480V/60Hz, 12kW | 24VDC Ex ic | 480V/60Hz, 11kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 177.2600 |
Performance Validation:
| Product | Sensitivity | O? Ingress | Industry Standard |
|---|---|---|---|
| Fish Oil | High | <0.05% | 0.3-0.8% |
| Antioxidant Additive | Extreme | <0.02% | 0.5-1.2% |
| Pharmaceutical Base | Critical | <0.01% | 0.2-0.6% |
| Feature | Specification | Performance |
|---|---|---|
| Navigation | LiDAR SLAM + AI Pathing | ±1mm Positioning |
| Lift Capacity | 500kg | 0.05mm/s Precision |
| Battery | 48V LiFePO? (8h Runtime) | 30-min Fast Charge |
| Connectivity | 5G + Wi-Fi 6 | <10ms Response |
1. AGV Cart Loading → 2. Auto-Docking → 3. N? Purging (O?<0.1%) → 4. Bottom-Fill Nozzle Insertion → 5. Dual-Head Gravimetric Filling (±0.05%) → 6. Nozzle Retract → 7. Torque Capping (±0.5%) → 8. Weight Verification → 9. Laser Coding
Cycle Time: 90 seconds/unit
Oxidation Prevention & Precision
? Zero-Oxidation Architecture: | **Component** | **Technology**| |----------------------|----------------------------------| | Fill Nozzle | Double Laminar Seal | | Purging System| Membrane N? Generator | | Seal Material | Kalrez?6375 (O? Permeability <0.001cc/mm2) | ? Dual-Head Synchronization: 1. AI-Powered Flow Matching (<0.02% Variance) 2. Real-Time Density Compensation 3. ±0.1°C Temperature Control ? Industrial Mobility: - AGV Cart with SLAM Navigation - Auto-Charging Docking Stations - 360° Nozzle Rotation
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 177.2600 ? EHEDG EL Class I
"After implementing BF-5200X:
Output: 22 → 40 Units/Hr (+82%)
Oxidation Loss: ↓98% (O?<0.05%)
Material Savings: $125,000/year
ROI Period: 14 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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Over 30 years of experience, every time we produce in
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
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QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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