20L flat plate capping machine
Automatic flat plate capper for 20L drums with ±1% seal force accuracy. Handles screw caps, press-on lids & tamper bands. 40 caps/min. CE/FDA compliant.
- Brand： glzon
- Model： GZM_30L
Product Essence: Flawless Seal Integrity for Demanding Containers
Shanghai Guangzhi Automation’s 20L Flat Plate Capper revolutionizes drum sealing – delivering ±1% seal force accuracy for screw caps, press-on lids, and tamper bands on 20L drums. Featuring adaptive pressure control (200-2000N), self-centering alignment, and zero-scratch tooling, it achieves 40 caps/minute while eliminating leaks and ensuring 100% container integrity for chemicals, adhesives, and food-grade products.
Core Technology Innovations
1. Precision Pressure Control
| System | Technical Advantage |
|---|---|
| Servo-Driven Platen | Closed-loop force control (±10N) |
| Intelligent Lid Detection | 3D vision locates lids ±0.5mm |
| Anti-Skid Technology | Vacuum-assisted lid stabilization |
| Force Profiling | 3-stage compression (pre-seal/main/seal) |
2. Universal Lid Compatibility
| Lid Type | Adaptive Tooling |
|---|---|
| Screw Caps | Auto-torque conversion (5-50 N·m) |
| Press-On Lids | Controlled compression (0.5-3mm) |
| Tamper Bands | Heat/ultrasonic sealing options |
| Child-Safe Caps | Torque + push-down force hybrid |
3. Damage-Free Operation
ScratchGuard? Tooling:
POM/PTFE-coated contact surfaces
Auto-retract on misalignment
Self-Centering Drum Clamp:
Accommodates ±5mm container drift
Pneumatic side guides (0.5s positioning)
Technical Specifications
| Parameter | Standard Model | GMP Model |
|---|---|---|
| Drum Compatibility | 20L (?290×340mm) | 20L (?290×340mm) |
| Lid Types | Screw/press-on/tamper band | Same + aseptic seals |
| Throughput | 40 caps/min | 35 caps/min |
| Seal Force Range | 200-2000N (±1%) | 100-1500N (±0.8%) |
| Power | 380V/50Hz, 3.2kW | 380V/50Hz, 3.0kW |
| Air Consumption | 120 L/min @ 0.6MPa | 100 L/min @ 0.6MPa |
| Leak Rate | <0.005 mL/min (ASTM D4991) | <0.002 mL/min |
| Footprint (L×W×H) | 1800×1200×2200mm | 2000×1200×2400mm |
Industry-Specific Engineering
Chemical & Solvents
Vapor barrier sealing (O?<0.1%)
Static-dissipative tooling (<10? Ω)
Food & Pharma
FDA-grade UHMW-PE contact surfaces
Steam-sterilizable platens (SIP @ 121°C)
Paints & Adhesives
Anti-adhesion coating (resists epoxy/polyurethane)
Quick-release tooling (<30s cleanup)
Smart Control Ecosystem
10" HMI with Seal Profile Library
Real-Time Analytics:
Seal force distribution mapping
Lid alignment error tracking
OEE performance dashboard
Predictive Maintenance:
Pneumatic cylinder wear index
Belt tension monitoring
Industry 4.0 Integration
OPC UA/Modbus TCP connectivity
Blockchain-sealed audit trails
Remote firmware updates
Operational Impact
US Adhesive Manufacturer Case:
Reduced seal failures from 8% to 0.05%
Eliminated $150k/year in product loss
ROI in 6 months via reduced rework
Global Compliance & Upgrades
Certifications:
CE EN 415-6
FDA 21 CFR 177.2600
ISO 9001:2015
EHEDG (Option)
Critical Upgrades:
| Module | Function |
|---|---|
| Vision Inspection | Lid defect/tamper band verification |
| Nitrogen Flush | O? <0.1% for oxidation-sensitive products |
| Robotic Drum Handling | Auto loading/unloading |
| AR Calibration | HoloLens-guided force setup |
Support & Service
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Seal platens
Vacuum cups
Servo drives
Lifetime seal validation service
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021