Shanghai Guangzhi’s rocker arm filler handles 200-1000L containers with ±0.2% accuracy. Vapor recovery, ATEX option & corrosion-proof construction. Ideal for oils/chemicals.
Shanghai Guangzhi Automation’s Rocker Arm Filler revolutionizes mid-volume liquid handling – delivering ±0.2% gravimetric accuracy for 200-1000L drums/IBCs of oils, solvents, and acids. Featuring a 360° rotating arm with height-adjustable nozzle, closed-loop vapor recovery, and Hastelloy C276 fluid path, it enables safe one-person operation while eliminating spills and emissions in harsh industrial environments.
1. Intelligent Rocker Arm System
| Feature | Technical Advantage |
|---|---|
| Multi-Axis Rotation | 340° horizontal + 120° vertical sweep |
| Counterbalance Assist | Effortless nozzle positioning (≤10N force) |
| Quick-Release Nozzles | Tool-free change <30s (50-150mm ?) |
| Ground Verification | Auto-lock if resistance >10Ω |
2. Hazard-Contained Filling
Dual-Seal Vapor Control:
Floating piston + nitrogen blanket (O?<0.5%)
≥99.7% capture efficiency (EPA Method 21)
Zero-Drip System:
PTFE-coated needle valves
Air knife cut-off (residual ≤0.1ml)
3. Extreme Environment Resilience
Material Options:
Hastelloy C276: HCl/H?SO? up to 50%
PTFE-Lined: Ketones/chlorinated solvents
316L SS: Food-grade oils
ATEX Zone 1 Kit:
Ex d IIC T4 pressurized control
Intrinsically safe sensors
| Parameter | 200L Drum Model | 1000L IBC Model |
|---|---|---|
| Filling Range | 50-200L (±0.2%) | 200-1000L (±0.3%) |
| Flow Rate | 40 L/min | 100 L/min |
| Viscosity Range | 1-100,000 cP | 1-50,000 cP |
| Container Height | 500-1000mm | 800-1500mm |
| Arm Reach | 1500mm | 2000mm |
| Power | 220V/50Hz, 2.2kW | 380V/50Hz, 4.5kW |
| Vapor Recovery | ≥99.5% | ≥99.7% |
| Footprint (L×W×H) | 1800×1200×2200mm | 2500×1500×2800mm |
| Liquid Type | Optimized Configuration |
|---|---|
| Lubricants (ISO VG 460) | Heated jacket (60°C) + anti-foam |
| 37% Hydrochloric Acid | Electro-polished Hastelloy C22 |
| Edible Oils | 316L SS + USDA seals |
| Acetone | ATEX Ex ia + nitrogen inerting |
Ergonomic Workflow
Single-Hand Control:
Joystick nozzle positioning
Foot pedal start/stop
Smart HMI Features:
Fill volume presets (20 recipes)
Real-time weight display
Vapor recovery efficiency
Safety Ecosystem
Emergency stop within 0.5s
Ground fault interlock
Splash guard visor
German Chemical Distributor Case:
Challenge: Xylene filling spills causing 5% loss + VOC violations
Solution: ATEX rocker arm filler with vapor recovery
Results:
? Zero spills in 10,000+ fills
? VOC emissions <10ppm
? ROI in 8 months
Certifications:
ATEX 2014/34/EU (Zone 1)
CE PED 2014/68/EU
FDA 21 CFR 177.2600
ISO 9001:2015
Critical Options:
| Module | Function |
|---|---|
| CIP System | Acid/alkali wash cycles |
| Inline Viscometer | Real-time viscosity compensation |
| AR Maintenance Guide | HoloLens-assisted repairs |
| Blockchain Batch Log | Immutable fill records |
24/7 Hazardous Response:
Remote diagnostics via IIoT
Global Spares Network:
Hastelloy nozzles
Vapor membranes
Rotational encoders
Delivery ≤72h from Shanghai/Houston/Rotterdam hubs
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Whatsapp: 008618016442021
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