Fully automatic drum filler for inkjet inks. ±0.15% weighing accuracy, nitrogen blanketing & helical mixing. 12 drums/hour. CIP/SIP ready. REACH/FDA compliant.
Shanghai Guangzhi Automation’s Fully Automatic Drum Filler delivers ±0.15% gravimetric accuracy for filling 200-1000L drums with pigment-based inkjet inks. Featuring dual-helical anti-settling agitation, O?<50ppm nitrogen blanketing, and self-learning viscosity control, it achieves 12 drums/hour while eliminating pigment stratification, oxidation, and batch variation – critical for CMYK and specialty digital inks.
1. Dynamic Pigment Dispersion
| System | Technical Advantage |
|---|---|
| Dual Helical Agitator | 360° wall scraping (5-20 RPM) |
| Low-Shear Recirculation | Shear rate <500 s?1 (prevents particle damage) |
| Pulsed Filling | Density uniformity control (±0.5%) |
| Real-Time Viscosity Compensation | ±100 cP adjustment (5-20,000 cP range) |
2. Oxygen-Free Precision
Triple-Stage Nitrogen Protection:
Drum pre-purge (O?<100ppm)
Submerged filling tube
Headspace blanketing (O?<50ppm)
Color Integrity Assurance:
Prevents oxidation-induced ΔE>0.5 color shift
UV-blocking drum option
3. Smart Weighing Ecosystem
Multi-Sensor Load Array:
4× OIML R60 Class 0.2 load cells (±0.05%)
Auto-tare for drum weight variations (±1kg)
Loss-Free Transfer:
PTFE-lined retractable nozzles
Residual ink ≤15ml per drum
| Parameter | Standard Model | Aseptic Model |
|---|---|---|
| Filling Range | 200-1000L (±0.15%) | 200-1000L (±0.2%) |
| Viscosity Range | 5-20,000 cP | 5-15,000 cP |
| Throughput | 12 drums/hour | 10 drums/hour |
| Agitation Power | 3.7kW (variable torque) | 3.7kW |
| N? Consumption | 20 L/min @ 4bar | 25 L/min @ 4bar |
| Power | 380V/50Hz, 11kW | 380V/50Hz, 11kW |
| CIP/SIP Cycle | <10 min (alkali/solvent/steam) | <12 min (pharma-grade) |
| Footprint (L×W×H) | 3500×2200×2800mm | 3800×2200×3000mm |
| Ink Type | Guangzhi Solution |
|---|---|
| Aqueous Pigment | Low-foam filling algorithm |
| UV-Curable Inks | Amber light shielding (λ<420nm) |
| Solvent Inks | ATEX Zone 2 option + vapor recovery |
| Latex Inks | Temperature control (25±1°C) |
10" HMI with Ink Formulation Cloud
Self-Optimizing Recipes:
200+ preset profiles (CMYK/spot colors)
Auto-adjusts for pigment density variations
Real-Time Analytics:
ΔE color shift monitoring
O? ppm trend analysis
Viscosity-shear rate mapping
Predictive Maintenance:
Seal wear index
Agitator bearing health
Industry 4.0 Integration
OPC UA/Modbus TCP to ERP (SAP integration)
Blockchain batch tracing:
Pigment lot → drum serial number
Remote firmware updates
Global Digital Press Manufacturer Case:
Reduced color consistency complaints by 92%
Achieved ±0.12% fill accuracy for 1000L CMYK drums
ROI in 9 months via waste reduction
Certifications:
FDA 21 CFR 175.300 (indirect food contact)
REACH SVHC compliance
ISO 12647-7 color standards
CE EN 60204-1
Critical Upgrades:
| Module | Function |
|---|---|
| Inline Spectrophotometer | ΔE≤0.3 real-time color monitoring |
| Microfiltration Kit | 5μm particle removal pre-filling |
| Robotic Drum Handling | Auto lid placement & torque sealing |
| AR Quality Inspector | HoloLens-assisted batch audit |
24/7 Ink Sector Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Helical agitators
Nitrogen flow controllers
Precision load cells
Color Consistency Service:
Shear rate optimization
Dispersion stability testing
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Whatsapp: 008618016442021
E-mail: [email protected]
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