ChemiFill CF-2000 SeriesAutomatic Inline Emulsion Filling System for Daily Chemical Products200L Drum Packaging • 50 Drums/Hr • ±0.1% Accuracy • Foam-Free Technology • EHEDG/FDA Dual-CertifiedCore Tec
Automatic Inline Emulsion Filling System for Daily Chemical Products
200L Drum Packaging ? 50 Drums/Hr ? ±0.1% Accuracy ? Foam-Free Technology ? EHEDG/FDA Dual-Certified
| Parameter | CF-2100 (Standard) | CF-2200H (High-Viscosity) | CF-2300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.05%) |
| Throughput | 50 Drums/Hr | 45 Drums/Hr | 42 Drums/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.05% |
| Viscosity Range | 50-500,000 cP | 5,000-1,000,000 cP | 10-300,000 cP |
| Emulsion Compatibility | Shampoos ? Lotions ? Creams ? Detergents ? Disinfectants ? Cosmetic Bases | Silicone Emulsions | Sterile Gels |
| Filling Technology | Servo Piston + Coriolis Meter<br>Flow Rate: 220L/min<br>Density Accuracy: ±0.05% | Gear Pump with Pre-Shear | Peristaltic Pump (FDA) |
| Foam Control | TripleDefoam?:<br>1. Vacuum Submerged Filling (-0.6bar)<br>2. Ultrasonic Cavitation (40kHz)<br>3. Coanda Adhesion Nozzle | Same + N? Blanketing | VHP-Compatible |
| Material Contact | 316L EP (Ra<0.4μm) | Hardox 500 + Tungsten Carbide | Glass-Lined Path |
| Hygienic Design | EHEDG EL Class I:<br>? CIP 12-min Cycle<br>? ATP<3 RLU Validation<br>? 3° Drainage Slope | Same | SIP Validation (121°C) |
| Changeover System | Tool-Free Quick-Change:<br>? <60s Format Adjustment<br>? Color-Coded Kits<br>? Auto-Recipe Recall | Same | VHP Sterilization |
| VOC Containment | Activated Carbon Adsorption<br>99.97% Efficiency<br>50kg Carbon Bed | Catalytic Oxidizer | Closed-Loop System |
| Power | 380V/50Hz, 11kW | 380V/50Hz, 14kW | 380V/50Hz, 10kW |
| Certifications | CE, ISO 9001 | EHEDG EL Class I | FDA 21 CFR 700.13 |
Performance Validation:
| Product Type | Viscosity | Stability (6mo) | Industry Standard |
|---|---|---|---|
| Shampoo | 800 cP | 100% Homogeneity | 85-92% |
| Body Lotion | 12,000 cP | 99.8% | 90-95% |
| Hand Sanitizer Gel | 50,000 cP | 99.9% | 80-88% |
| Technology | Function | Certification |
|---|---|---|
| Vacuum Submersion | -0.6bar ±0.05bar | EHEDG Test Method |
| Ultrasonic Defoamer | 40kHz Cavitation | FDA PAT Guidance |
| Nano-Coated Nozzle | PTFE Layer (Contact Angle>160°) | ISO 27447 |
1. AGV Drum Loading → 2. Auto-Lid Removal → 3. Nitrogen Purging (O?<0.3%) → 4. Vacuum Submerged Filling (±0.1%) → 5. Ultrasonic Defoaming → 6. Torque-Sealing (50-150 N·m) → 7. Weight Verification → 8. Laser Batch Coding → 9. Palletizing
Cycle Time: 72 seconds/drum
Precision & Efficiency
? Emulsion Integrity Mastery: | **Component** | **Performance**| |----------------------|------------------------| | Shear Control | 0-5,000 s?1 Adjustable | | Temp Stability| ±0.5°C Peltier System | | pH Monitoring | ±0.05 ISFET Sensor| ? Foam-Free Guarantee: 1. -0.6bar Vacuum Submersion 2. 40kHz Ultrasonic Cavitation 3. Laser-Cut Capillary Break Edge ? Industry 4.0 Integration: - OPC UA/MQTT Connectivity - AI Predictive Quality Control - Blockchain Batch Traceability
? EHEDG EL Class I (Certificate #EH-2024-DC55) ? FDA 21 CFR 700.13 (Cosmetic GMP) ? ISO 22716:2007 (Cosmetic GMP)
"After implementing CF-2100:
Output: 30 → 50 Drums/Hr (+67%)
Foam Waste: 18L/day → 0.5L/day
VOC Emissions: ↓99.2% (Carbon Adsorption)
ROI Period: 5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
