PhosFill PF-8000 SeriesFully Automatic Explosion-Proof Phosphoric Acid Filling System for Metal PailsATEX Zone 0 Certified • 40 Pails/Hr • ±0.05% Accuracy • Corrosion-Resistant • Triple ContainmentCor
Fully Automatic Explosion-Proof Phosphoric Acid Filling System for Metal Pails
ATEX Zone 0 Certified ? 40 Pails/Hr ? ±0.05% Accuracy ? Corrosion-Resistant ? Triple Containment
| Parameter | PF-8100 (Standard) | PF-8200X (ATEX Zone 0) | PF-8300P (High-Purity) |
|---|---|---|---|
| Capacity | 20-50L (±0.05%) | 20-50L (±0.08%) | 20-50L (±0.03%) |
| Throughput | 40 Pails/Hr | 36 Pails/Hr | 35 Pails/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Acid Concentration | Up to 85% H?PO? | Same | Ultra-Pure (SEMI Grade) |
| Explosion Protection | ATEX Zone 0/20 | IECEx Zone 0 | ATEX + cGMP |
| Filling Technology | Coriolis Mass Flow + Gear Pump | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | Zirconium R60702 | Hastelloy C276 | PFA-Lined Zirconium |
| Containment System | TripleShield?:<br>1. N? Inerting (O?<0.3%)<br>2. -0.8bar Vacuum Hood<br>3. Double Mechanical Seals | + Explosion Venting | VHP Sterilization |
| Corrosion Resistance | 0.001 mm/yr (ASTM G31)<br>Temp Range: -20°C to 100°C | Same | 0.0005 mm/yr (SEMI F20) |
| Static Control | Ionized Air Curtain<br>? 10? ions/cm3 Output<br>? <0.1kV Surface Charge<br>? SIL-3 Spark Detection | NFPA 77 Compliance | Conductive Path (<10? Ω) |
| Pail Compatibility | Steel/Stainless Pails<br>Lid: Camlock ? Tri-Clamp ? Bolt Seal | UN-Certified Containers | Electropolished Pails |
| Changeover Time | <120s (Tool-Free) | <150s | <90s |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 14kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | SEMI F20/F44 |
Material Validation:
| Material | 85% H?PO? @80°C | 316L SS | Hastelloy C276 |
|---|---|---|---|
| Zirconium R60702 | 0.001 mm/yr | 25 mm/yr | 0.8 mm/yr |
| PFA-Lined Zirconium | 0.0005 mm/yr | Dissolves | 0.6 mm/yr |
| Layer | Technology | Certification |
|---|---|---|
| Primary Seal | Double Cartridge Seal | API 682 Plan 53B |
| Secondary Barrier | -0.8bar Vacuum Hood | ASME BPE-2022 |
| Tertiary Capture | Activated Carbon Adsorption | EPA Method 115 |
1. AGV Pail Loading → 2. Robotic Lid Removal → 3. Nitrogen Purging (O?<0.3%) → 4. Submerged Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Helium Leak Test (<10?? mbar·L/s) → 7. Torque-Sealing (80-200 N·m) → 8. Palletizing
Cycle Time: 90 seconds/pail
Extreme Environment Engineering
? Corrosion Immunity: | **Component** | **Material Science**| |----------------------|------------------------------| | Flow Path| Zirconium R60702 (0.001mm/yr) | | Seals| Kalrez?6375 + PTFE Encapsulation | | Sensors| Zirconia-Oxygen Probes| ? Explosion-Safe Architecture: 1. ATEX Zone 0 Certification (Category 1G) 2. SIL-3 Spark Detection (0.1s Response) 3. Nitrogen Inerting (O?<0.3%) ? Zero-Emission Operation: - 99.97% VOC Carbon Adsorption - Double Mechanical Seals - Helium-Verified Containment
? ATEX 2014/34/EU Zone 0 ? IECEx IEC 60079-0/1/7/31 ? SEMI F20/F44 (Semiconductor Grade) ? API 682 Plan 53B
Mosaic Fertilizer Production Facility:
"After implementing PF-8200X:
Output: 22 → 40 Pails/Hr (+82%)
Acid Loss: ↓98% (Triple Containment)
Corrosion Failures: 3/month → 0
ROI Period: 7 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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