ExoFill XP-3000 SeriesFully Automatic Explosion-Proof Raceway Filling System for Solvents, Paints & AsphaltATEX Zone 1 Certified • 40 Pails/Hr • ±0.1% Accuracy • Triple Containment • Industry 4.0
Fully Automatic Explosion-Proof Raceway Filling System for Solvents, Paints & Asphalt
ATEX Zone 1 Certified ? 40 Pails/Hr ? ±0.1% Accuracy ? Triple Containment ? Industry 4.0 Integration
| Parameter | XP-3100 (Standard) | XP-3200X (ATEX Zone 1) | XP-3300H (High-Temp) |
|---|---|---|---|
| Capacity | 30L (±0.1%) | 30L (±0.15%) | 30L (±0.2%) |
| Throughput | 40 Pails/Hr | 36 Pails/Hr | 35 Pails/Hr |
| Material Compatibility | Solvents ? Paints ? Cutback Asphalt ? Emulsions | Explosive Atmospheres | 200°C Hot Applications |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.2% |
| Viscosity Range | 1-2,000,000 cP | 50-800,000 cP | 5,000-5,000,000 cP |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX Cat. 1G/1D |
| Filling Technology | Coriolis Mass Flow + Gear Pump | ATEX Diaphragm Pump | Heated Screw Auger |
| Raceway Design | Single-Sided Linear Conveyor<br>? 1.5m/s Speed<br>? ±0.5mm Positioning<br>? 1,000kg Payload | Pressurized Conveyor | High-Temp Belt (200°C) |
| Containment System | TripleShield?:<br>1. N? Inerting (O?<0.5%)<br>2. -0.8bar Vacuum Hood<br>3. Carbon Adsorption (99.97% VOC) | + Explosion Venting | Vapor Recovery Unit |
| Material Contact | Hastelloy C276 | Zirconium Alloy | Tungsten Carbide (2,200 Hv) |
| Heating System | Jacketed Path (40-80°C) | Same | 200°C ±5°C (Asphalt) |
| Static Control | Ionized Air Curtain<br>10? ions/cm3 ? <0.1kV Charge | SIL-3 Monitoring | Conductive Path (<10? Ω) |
| Changeover Time | <120s (Tool-Free) | <150s | <180s |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 22kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | NFPA 68/77 |
Safety Validation:
| Parameter | Performance | Standard |
|---|---|---|
| O? Concentration | 0.4% ±0.05% | ATEX <8% |
| Vent Efficiency | 99.9% | NFPA 68 >95% |
| Response Time | 0.08s | IECEx <0.5s |
| Technology | Function | Range |
|---|---|---|
| Heated Path | PID Control ±1°C | 40-200°C |
| Shear-Thinning Nozzle | Laser-Engineered Geometry | 1-5,000,000 cP |
| Auto-Viscosity Calibration | In-line Rheometer | ±1% Brookfield |
Solvent & Paint Applications
| Feature | ATEX Solution | Performance |
|---|---|---|
| VOC Control | Activated Carbon Bed | 99.97% Capture |
| Static Dissipation | Ionized Air Curtain (10? ions/cm3) | <0.1kV Surface Charge |
| Color Consistency | In-line Spectrophotometer | ΔE<0.3 (CIELab) |
Asphalt & Bitumen Handling
High-Temp Engineering:
Crystallization Prevention:
| Technology | Effect |
|---|---|
| Continuous Agitation | 0% Separation |
| Thermal Insulation | <0.5°C/min Cooling Rate |
Chemical Processing
| cGMP Feature | Technical Implementation |
|---|---|
| Cleanability | CIP/SIP Validation |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Material Traceability | RFID/NFC Tracking |
1. AGV Pail Loading → 2. Raceway Conveyor (±0.5mm) → 3. N? Purging (O?<0.3%) → 4. Precision Filling (±0.1%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (50-150 N·m) → 7. Weight/VOC Scan → 8. Palletizing
Cycle Time: 90 seconds/pail
Hazardous Environment Mastery
? Explosion-Safe Architecture: | **Component** | **Certification** | |----------------------|--------------------------| | Electrical System | ATEX Ex ia IIC T4 | | Mechanical Design| EN 1127-1 | | Sensors | SIL-3 Certified | ? Zero-Emission Operation: 1. 99.97% VOC Carbon Adsorption 2. Double Mechanical Seals (API 682) 3. Helium-Leak Verified (<10?? mbar·L/s) ? Industrial 4.0 Integration: - OPC UA/PROFINET Connectivity - Predictive Maintenance AI - Digital Twin Synchronization
? ATEX 2014/34/EU Zone 0/1 ? IECEx IEC 60079-0/1/7/31 ? NFPA 68/69/77 ? API 682
Shell Chemical Distribution Center:
"After implementing XP-3200X:
Output: 22 → 40 Pails/Hr (+82%)
VOC Emissions: ↓99.2% (Carbon Adsorption)
Safety Incidents: 3/year → 0
ROI Period: 9 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
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Whatsapp: 008618016442021
E-mail: [email protected]
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