EmulFill EF-5000 SeriesAutomatic Multi-Barrel Explosion-Proof Filling Line for 10-30L EmulsionsATEX Zone 1 Certified • 45 Barrels/Hr • ±0.15% Accuracy • Triple Containment • Industry 4.0 IntegrationCo
Automatic Multi-Barrel Explosion-Proof Filling Line for 10-30L Emulsions
ATEX Zone 1 Certified ? 45 Barrels/Hr ? ±0.15% Accuracy ? Triple Containment ? Industry 4.0 Integration
| Parameter | EF-5100 (Standard) | EF-5200X (ATEX) | EF-5300P (Pharma-Grade) |
|---|---|---|---|
| Capacity Range | 10-30L (±0.15%) | 10-30L (±0.2%) | 10-30L (±0.1%) |
| Throughput | 45 Barrels/Hr | 40 Barrels/Hr | 38 Barrels/Hr |
| Barrel Heads | 6 Simultaneous Fill Heads | Same + ATEX Brushless | 4 Heads (cGMP Design) |
| Accuracy | ±0.15% Gravimetric | ±0.2% | ±0.1% |
| Viscosity Range | 100-1,000,000 cP | 500-800,000 cP | 50-2,000,000 cP |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX + cGMP |
| Filling Technology | Gear Pump + Coriolis Meter<br>Per Head: 60L/min<br>Head-to-Head Variance: <0.1% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Containment System | TripleShield?:<br>1. Nitrogen Inerting (O?<0.3%)<br>2. -0.8bar Vacuum Hood<br>3. HEPA H14 Filtration | + Explosion Venting | VHP Sterilization |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Line Integration | OPC UA/MQTT/PROFINET<br>? Auto-Recipe Change<br>? Predictive Maintenance<br>? <50ms Response | Same + SIL-3 | 21 CFR Part 11 |
| Container Types | Steel/Plastic Barrels ? Jerricans ? Composite Drums<br>Lid: Tri-Clamp ? DIN ? Camlock | UN-Certified | Aseptic RTP |
| Changeover Time | <120s (Auto-Tooling) | <150s | <90s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 18kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 175.300 |
Performance Validation:
| Emulsion Type | Viscosity | Fill Consistency | Industry Standard |
|---|---|---|---|
| Acrylic Paint | 80,000 cP | ±0.12% | ±0.8% |
| Epoxy Resin | 350,000 cP | ±0.18% | ±1.2% |
| Silicone Emulsion | 150,000 cP | ±0.09% | ±0.9% |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Double Mechanical Seal | API 682 Plan 53B |
| Secondary Defense | -0.8bar Vacuum Hood | EN 13445 PED |
| Tertiary Capture | Activated Carbon Adsorption | EPA Method 25 |
Smart Factory Integration:
IIoT Features:
Predictive Analytics:
| Parameter | Action |
|---|---|
| Viscosity Shift >10% | Flow Profile Adjustment |
| Seal Wear >80% | Maintenance Alert |
OEE Optimization:
| Metric | Control |
|---|---|
| Energy Consumption | Adaptive Speed Control |
| VOC Emission | Carbon Saturation Alert |
ATEX Zone 0 Compliance:
| Component | Protection Method | Standard |
|---|---|---|
| Electrical | Intrinsic Safety (Ex ia) | IEC 60079-11 |
| Mechanical | Nitrogen Inerting (O?<0.5%) | EN 60079-2 |
| Static Control | Ionized Air Curtain (10? ions/cm3) | NFPA 77 |
Material Science:
Hazardous Environment Compatibility:
| Part | Material | Temp Class |
|---|---|---|
| Pump Housing | Hastelloy C276 | T4 (135°C) |
| Seals | Kalrez?6375 | T3 (200°C) |
| Sensors | Epoxy-Encapsulated | T6 (85°C) |
1. AGV Pallet Delivery → 2. Robotic Lid Removal → 3. Nitrogen Purging (O?<0.3%) → 4. 6-Head Filling (±0.15%) → 5. Vacuum Nozzle Retract → 6. Torque-Sealing (50-150 N·m) → 7. Helium Leak Test → 8. VOC Recovery → 9. Automated Palletizing
Cycle Time: 80 seconds/pallet (6 barrels)
? ATEX 2014/34/EU Zone 0/1 ? IECEx IEC 60079-0/11/31 ? FDA 21 CFR 175.300 ? ISO 9001:2015
Global Chemical Manufacturer:
"After implementing EF-5200X:
Output: 24 → 45 Barrels/Hr (+88%)
VOC Emissions: ↓99.2% (Carbon Adsorption)
Accuracy: ±0.7% → ±0.12%
ROI Period: 9 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
