10L Anti Corrosion Toilet Cleaner Deodorant Strong Acid Filling Machine
Shanghai Guangzhi’s 10L Filler handles strong acids (pH 0-3) & deodorants. ±0.2% accuracy, vapor recovery & Ex-proof. FDA/REACH compliant.
- Brand： glzon
- Model： GZM_10L
Product Essence: Defying Corrosion, Delivering Precision
Shanghai Guangzhi Automation’s 10L Anti-Corrosion Filling Machine masters the packaging of pH 0-3 toilet cleaners, deodorants, and bleach solutions. Engineered with fluoropolymer-sealed components, negative-pressure filling, and ATEX Zone 1 compliance, it achieves ±0.2% accuracy at 25 bottles/hour while neutralizing operator exposure and environmental risks.
Core Technology Innovations
1. Triple-Barrier Corrosion Defense
Fluoropolymer Contact Surfaces:
PTFE/PFA-coated pistons & nozzles
Kalrez? seals (chemically inert to HCl/H?SO?)
Hastelloy C276 Sensors: Resists pitting up to 10% chlorides
Vapor-Phase Protection: Nitrogen blanket + fume extraction (99.5% capture)
2. Hazard-Controlled Filling
Negative-Pressure Filling: Prevents acid mist release during transfer
Static Dissipation: Conductive pathways (<10? Ω) prevent sparking
SIL2 Safety PLC: Auto-shutdown on:
pH sensor deviation
Vapor concentration >25% LEL
3. Rapid Product Changeover
CIP/SIP System:
Acid-neutralizing wash (NaOH citric cycle)
<8 min cleaning validation (ISO 15883)
Tool-Free Format Change: <3 min for bottle sizes (?80-150mm)
Technical Specifications
| Parameter | Specification |
|---|---|
| Filling Range | 1-10L (±0.2%) |
| Acid Compatibility | pH 0-3 (HCl, H?SO?, oxalic acid) |
| Viscosity Range | 1-5,000 cP (gels to thin liquids) |
| Throughput | 25 bottles/hour |
| Bottle Types | HDPE/PET with vented caps |
| Power Supply | 220V/50Hz, 3.7kW |
| Vapor Recovery | ≥99.5% (OSHA 1910.1200 compliant) |
| ATEX Certification | Zone 1 (Ex d IIC T1) |
| Footprint (L×W×H) | 2000×1200×2100mm |
Chemical-Specific Engineering
| Product Challenge | Guangzhi Solution |
|---|---|
| Hydrochloric Acid (10-30%) | Glass-lined filling nozzles |
| Bleach Solutions | Titanium alloy sensors (Cl? resistance) |
| Gel Cleaners | Helical screw fillers + deaeration |
Safety & Compliance Ecosystem
Active Hazard Mitigation
Acid Mist Sensors: Laser detection (≥5ppm alarm)
Emergency Drench System: Integrated eye/shower station
Double-Wall Containment: Secondary spill tray (200L capacity)
Global Certifications
ATEX 2014/34/EU (Zone 1)
FDA 21 CFR 177.2600 (Food-contact surfaces)
REACH SVHC compliance (Phthalate-free seals)
Operational Efficiency
Unilever Supplier Case (UK):
Challenge: 12% filler corrosion in 6 months with pH 1.2 toilet cleaner
Solution: Fluoropolymer-coated filler with vapor recovery
Results:
? Zero corrosion damage in 18 months
? 99.8% fill accuracy
? ROI in 10 months
Smart Control & Integration
10" Chem-Resistant HMI
Real-time pH/viscosity monitoring
Recipe-driven parameter presets (50+ formulations)
Predictive maintenance dashboard
Industry 4.0 Connectivity
OPC UA integration with SCADA/MES
Blockchain batch tracing (ingredient provenance)
Remote diagnostics via VPN-secured IIoT
Global Support & Upgrades
Critical Upgrades
| Option | Function |
|---|---|
| Aseptic Cold Fill | ISO Class 5 cleanroom compatibility |
| X-Ray Fill Inspection | Detects voids/particles in gels |
| Robotic Capping | Torque-controlled acid-resistant caps |
Warrior-Grade Service
24/7 Chemical Response Team: On-site within 72h globally
Corrosion-Resistant Spares Kit:
PTFE-coated pistons
Hastelloy C276 valves
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1Can we get your free samples?Samples can be offered for free. But courier cost for the samples should be at buyer's account.2Can you print our LOGO in flatware set?Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.3How long is the delivery time of sample?Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.4Is there any MOQ for what I purchase?Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.5Do you accept OEM or ODM services?OEM and ODM are accepted!6What is 18-10 Stainless Steel Flatware?18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
Kalrez gaskets
Global delivery ≤48h