10-30L Vegetable Oil and Lubricant Pail Weighing Filling and Capping Machine
Automated pail filler-capper for vegetable oils/lubricants: ±0.2% filling accuracy, 40 pails/hour. Food-grade & ATEX options. CIP/SIP ready.
- Brand： glzon
- Model： GZM_30L
Product Essence: One Platform, Two Industrial Standards
Shanghai Guangzhi DF-300 Series masters both food-grade oils and industrial lubricants with ±0.2% gravimetric accuracy at 40 pails/hour. Featuring quick-change tooling, AI-driven viscosity adaptation, and dual sanitation protocols, it switches between production modes in <15 minutes – eliminating cross-contamination while serving:
? Food Oils: USDA-compliant filling + nitrogen blanketing
? Lubricants: ATEX Zone 2 option + static control
Core Technology Innovations
1. Adaptive Filling Architecture
| Component | Vegetable Oil Mode | Lubricant Mode |
|---|---|---|
| Flow Meter | Coriolis mass flow (±0.1%) | Positive displacement (±0.2%) |
| Nozzle Design | Drip-free retract (residual<0.1ml) | Anti-foam pulsed filling |
| Oxygen Control | N? inerting (O?<0.5%) | Vapor recovery hood |
| Material Contact | 316L SS + FDA UHMW-PE | 316L SS + PTFE/Kalrez? |
2. Smart Capping System
Key Features:
Cap Compatibility:
Cap Type Food Mode Lube Mode Screw cap (?80-150mm) 5-20 N·m 10-50 N·m Snap lid Force control Not applicable Lever lock Not applicable 15-60 N·m Leak Prevention:
Gasket compression control (±0.05mm)
3. Zero-Cross-Contamination Design
Dual-Path Sanitation:
Process Vegetable Oil Lubricant Cleaning Hot water CIP (85°C) Solvent CIP Sterilization Steam SIP (121°C/30min) Alcohol flush Color-Coded Tooling:
Blue: Food-grade components
Black: Industrial components
Technical Specifications
| Parameter | DF-310 (Food Grade) | DF-320 (Industrial) | DF-330 (Hybrid) |
|---|---|---|---|
| Filling Accuracy | ±0.1% | ±0.2% | ±0.15% |
| Throughput | 40 pails/hour | 35 pails/hour | 38 pails/hour |
| Pail Size | 10-30L (±1mm) | Same | Same |
| Viscosity Range | 10-5,000 cP | 50-50,000 cP | 10-50,000 cP |
| Capping Torque | 5-30 N·m (±1%) | 10-80 N·m (±2%) | 5-80 N·m (±1.5%) |
| Power | 380V/50Hz, 4.5kW | 380V/50Hz, 5.2kW | 380V/50Hz, 4.8kW |
| Air Consumption | 100 L/min @ 0.6MPa | 120 L/min @ 0.6MPa | 110 L/min @ 0.6MPa |
| N? Consumption | 15 L/min | N/A | Configurable |
| Changeover Time | <15 min (mode switch) | <10 min | <12 min |
| Compliance | FDA/USDA/3-A | ATEX ISO 80079 | Dual-certified |
| Footprint (L×W×H) | 3200×1800×2200mm | 3300×1800×2300mm | 3250×1800×2250mm |
Industry-Specific Engineering
Edible Oils (Soybean/Corn/Olive)
Light-blocking UV-resistant covers
Antioxidant dosing port
Allergen purge sequence
Industrial Lubricants (Engine/Gear/Hydraulic)
Static dissipation (<10? Ω)
Heated path for ISO VG 680 oils
Solvent-resistant label applicator
Bio-Based Lubricants
Dual-mode compatibility
Carbon-neutral certification
Cold-fill option (5°C)
Smart Control Ecosystem
12" HMI with Dual-Recipe Cloud
Key Modules:
Auto Viscosity Detection:
Adjusts fill speed from 10-30 L/min
Predictive Maintenance:
Component Food Mode Alert Lube Mode Alert Seals Swelling >5% Hardness loss >10% Pumps Cavitation risk Viscosity drift Sustainability Tracker:
Energy/water per liter analytics
Operational Impact
Global Food & Lubricant Blender:
Challenge: Separate lines for oils/lubes ($1.2M CAPEX)
Solution: DF-330 Hybrid System
Results:
? 50% equipment cost reduction
? Zero cross-contamination in 20,000+ fills
? ROI: 6 months
Certifications & Upgrades
Global Compliance:
FDA 21 CFR 177.2600
USDA 3-A Sanitary Standard 81-03
ATEX 2014/34/EU (Zone 2)
ISO 22000:2018
Advanced Modules:
| Module | Function |
|---|---|
| Inline Oxygen Analyzer | Real-time O? monitoring (0-100ppm) |
| Robotic Palletizing | Auto-stack filled pails (15/h) |
| AR Cleaning Guide | HoloLens-guided CIP/SIP |
| Carbon Footprint Tracker | kg CO?e per liter filled |
Service & Support
24/7 Dual-Industry Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Component Food Grade Industrial Grade Filling nozzles 316L SS + FDA seals Hastelloy + Kalrez Capping heads USDA-compliant ATEX-certified Performance Validation:
Gravimetric accuracy certification (OIML R60)
Leak test reports (ASTM D4991)
Precision Engineered for Dual Worlds
Shanghai Guangzhi DF-300: Where food safety meets industrial reliability – seamlessly switching between edible oils and heavy lubricants with uncompromised integrity. ??