Semi-automatic Double-head Weighing Filling Machine for Hypochlorous Acid Disinfectant

Semi-Automatic Double-Head Weighing Filling Machine for Hypochlorous Acid Disinfectant

Overview:

A semi-automatic double-head weighing filling machine is an efficient solution for accurately filling hypochlorous acid (HOCl) disinfectant into containers. This machine uses a weighing-based system to ensure precise fill volumes, making it ideal for liquids like HOCl, which require careful handling and exact dosing. The double-head design allows for faster production by filling two containers simultaneously, while the semi-automatic operation reduces labor costs compared to manual filling.

Key Features:

1. Double-Head Design:

• Dual Filling Nozzles: Allows simultaneous filling of two containers, doubling productivity.

• Independent Control: Each nozzle can be adjusted separately for different container sizes or fill volumes.

2. Weighing-Based Filling:

• High Accuracy: Uses load cells to measure weight in real time, ensuring ±0.1% accuracy.

• Precision Dosing: Ideal for hypochlorous acid, which requires precise dilution and filling to maintain efficacy.

3. Suitable for Hypochlorous Acid:

• Corrosion-Resistant Materials: Constructed with stainless steel (304/316) and corrosion-resistant components to handle HOCl’s acidic properties.

• Chemical Compatibility: Seals, hoses, and nozzles made from materials resistant to HOCl and other chemicals.

4. Semi-Automatic Operation:

• Manual Container Placement: Operator places containers under the filling nozzles.

• Automated Filling: Once containers are in position, the machine fills them to the pre-set weight.

• Foot Pedal or Button Control: Start the filling process with a hands-free foot pedal or button.

5. Adjustable Fill Volume:

• User-Friendly Interface: Set target weights or volumes via a digital display or touchscreen.

• Pre-Set Recipes: Store multiple profiles for different container sizes or product types.

6. Safety and Compliance:

• Drip-Free Nozzles: Prevent spills and overfilling, minimizing product waste and maintaining cleanliness.

• Emergency Stop: Halts operation instantly in case of emergencies.

• CE/ISO Compliance: Meets international safety and quality standards for handling chemicals.

7. Hygiene and Ease of Cleaning:

• Stainless Steel Construction: Easy to clean and sanitize, reducing contamination risks.

• Quick-Release Parts: Hoses, nozzles, and other components can be removed for thorough cleaning.

8. Optional Features:

• Nitrogen Blanketing: Inert gas purging to prevent oxidation and maintain product stability.

• Data Logging: Record fill volumes, batch numbers, and dates for traceability.

• Capping Machine Integration: Automatically seals containers after filling (optional).

Applications:

1. Hypochlorous Acid (HOCl) Disinfectants: Precise filling of HOCl solutions for packaging.

2. Sanitizing Products: Hand sanitizers, surface disinfectants, and cleaning solutions.

3. Chemicals and Industrial Fluids: Acids, bases, solvents, and other corrosive liquids.

4. Food and Beverage: Edible oils, sauces, and syrups (with material adjustments).

5. Pharmaceuticals: Liquid medications or supplements (with additional hygiene features).

Operation Steps:

1. Container Placement: Manually place two empty containers under the dual filling nozzles.

2. Weight Setting: Enter the target weight or volume on the control panel.

3. Start Filling: Use a foot pedal or button to initiate the filling process.

4. Precision Filling: The machine fills both containers simultaneously, stopping once the target weight is reached.

5. Container Removal: Remove filled containers and place new ones for the next cycle.

6. Cleanup: Clean the machine after use to prevent residue buildup and maintain hygiene.

Benefits:

1. High Accuracy: Weighing-based filling ensures precise doses, critical for hypochlorous acid.

2. Efficiency: Dual-head design doubles productivity compared to single-head machines.

3. Cost-Effective: Reduces labor costs and minimizes product waste.

4. Corrosion Resistance: Durable construction ensures longevity when handling HOCl.

5. Versatility: Suitable for various container sizes and liquid products.

6. Safety: Drip-free nozzles and emergency stop enhance operator safety.

7. Easy Maintenance: Stainless steel surfaces and quick-release parts simplify cleaning.

Why Choose This Machine?

This semi-automatic double-head weighing filling machine is perfect for businesses that need to package hypochlorous acid disinfectant or other corrosive liquids with precision and efficiency. Its weighing-based system ensures accurate fill volumes, while the dual-head design boosts productivity. The machine’s corrosion-resistant materials and compliance with safety standards make it ideal for handling HOCl, while its semi-automatic operation balances cost and convenience. Whether you’re producing disinfectants, sanitizing products, or industrial chemicals, this machine delivers reliable performance with minimal downtime.

Immediate Order:

Website: http://www.ibao6.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com