Semi-Auto Filling Machine for Filling 200L 84 Disinfectant

A Semi-Auto Filling Machine for Filling 200L Drums of Disinfectant is designed to handle the precise and efficient filling of large containers like 200-liter drums. This type of machine is ideal for industries such as chemicals, pharmaceuticals, cleaning products, and disinfectants. Below is a detailed overview of its features, benefits, applications, and key considerations:

Key Features:

1. Semi-Automatic Operation:

• Manual Loading/Unloading: The operator places the empty 200L drum under the filling head and starts the process. After filling, the drum is manually moved to the next stage.

• Automatic Filling: The machine controls the filling cycle, ensuring accurate volume and minimizing spills.

2. Precision Filling:

• High-Accuracy Sensors: Ensures ±50ml accuracy for 200L drums, reducing product wastage.

• Volumetric or Gravimetric Filling: Measures by volume or weight for precise filling, depending on the model.

• Adjustable Filling Speeds: Prevents splashing, foaming, or overfilling, especially for viscous liquids like disinfectants.

3. Disinfectant Compatibility:

• Corrosion-Resistant Materials: Constructed with stainless steel (304/316) or chemical-resistant coatings to handle corrosive disinfectants.

• Sealed Hoses and Valves: Prevents leaks and contamination during the filling process.

4. Safety Features:

• Emergency Stop Button: Halts operation immediately in case of emergencies.

• Overflow Protection: Detects and prevents overfilling to avoid spills.

• Fumes Extraction (Optional): Integrated with a fume hood or exhaust system to handle volatile disinfectants.

5. Hygienic Design:

• Stainless Steel Contact Parts: Easy to clean and sanitize, ensuring hygiene and product purity.

• Drip Trays: Collects spills and drips, keeping the work area clean.

6. Versatility:

• Multiple Container Sizes: Can handle various container sizes (e.g., 10L, 20L, 200L) with minimal adjustments.

• Liquid Compatibility: Suitable for filling disinfectants, chemicals, oils, and other liquids.

7. Customizable Options:

• Nitrogen Blanketing (Optional): Preserves product freshness by purging oxygen before sealing.

• Labeling/Coding Systems: Adds batch numbers, expiration dates, or barcodes to drums.

• Conveyor Systems: Automates drum transport to downstream processes like capping or labeling.

8. Efficiency:

• High Throughput: Capable of filling multiple drums per hour, depending on the product and setup.

• Low Maintenance: Robust design minimizes downtime and reduces operational costs.

Benefits:

• Precision and Consistency: Accurate filling reduces product waste and ensures uniform fill levels.

• Hygiene and Safety: Stainless steel construction and sealed components meet hygiene standards.

• Cost-Effective: Semi-automatic operation reduces labor costs compared to manual filling.

• Product Integrity: Optional nitrogen blanketing preserves product freshness and prevents oxidation.

• Versatility: Suitable for a wide range of liquids and container sizes.

• Ease of Use: Simple operation with minimal training required for operators.

Applications:

1. Disinfectants and Sanitizers: Filling alcohol-based or chemical disinfectants into 200L drums.

2. Chemicals and Pharmaceuticals: Packaging liquid chemicals, solvents, or pharmaceutical formulations.

3. Oil and Lubricants: Filling motor oils, hydraulic fluids, or greases into drums.

4. Industrial Products: Packaging cleaning agents, adhesives, or industrial fluids.

5. Water Treatment: Filling treated water or disinfectants into drums for distribution.

Operation Steps:

1. Drum Placement:

• The operator places an empty 200L drum under the filling head using a pallet truck or forklift.

2. Filling:

• The machine measures the required volume or weight of disinfectant using sensors and fills the drum through a nozzle.

• For viscous liquids, a pump or gravity system ensures smooth filling.

3. Sealing/Capping (Optional):

• After filling, the operator manually places a lid or cap on the drum and tightens it securely.

4. Discharging:

• The filled drum is moved to the next stage (e.g., labeling, palletizing) manually or with a conveyor system.

5. Cleanup:

• Drip trays and sealed components minimize spills, keeping the machine and work area clean.

Considerations When Purchasing:

1. Product Type: Ensure the machine is suitable for your specific disinfectant (e.g., viscosity, corrosiveness, or volatility).

2. Output Requirements: Choose a model with the appropriate speed (drums per hour) for your production needs.

3. Container Compatibility: Verify compatibility with your drums (e.g., size, shape, material).

4. Hygiene Standards: Check compliance with industry regulations (e.g., FDA, CE, NSF).

5. Customization Needs: Consider additional features like nitrogen blanketing, coding systems, or integration with other equipment.

6. Maintenance and Training: Ensure the machine is easy to clean and maintain, and that operators receive proper training.

7. Budget: Semi-automatic machines are more affordable than fully automatic options but still offer significant efficiency gains over manual filling.

Why Choose This Machine?

This semi-auto filling machine combines precision, safety, and cost-effectiveness, making it ideal for filling 200L drums of disinfectant. It’s a reliable solution for industries seeking efficient, hygienic, and scalable filling operations without the high cost of full automation.

Immediate Order:

Website: http://www.ibao6.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com