30L Dual-Valve Filler System - Food-Grade & Chemical Resistant Configuration

30L Dual-Valve Filler System | Food-Grade & Chemical-Resistant Configuration

Overview

The GLZON 30L Dual-Valve Filler System is designed for high-precision, high-speed filling of liquids into containers up to 30 liters. Featuring dual-valve technology, it ensures fast, accurate, and spill-free filling for both food-grade and chemical-resistant applications. Ideal for industries requiring strict hygiene (e.g., food, pharma) or compatibility with aggressive chemicals (e.g., acids, solvents), this system combines versatility, safety, and efficiency.

Key Features

1. Dual-Valve Technology

• High-Speed Filling: Two independent valves allow simultaneous filling of large containers or rapid cycle times.

• Precision Control: ±0.2% accuracy for weight-based filling or ±0.5% for volumetric.

• No Drip Design: Self-closing valves prevent drips or leaks after filling.

2. Material Compatibility

• Food-Grade Option: FDA-compliant 316L stainless steel or PTFE-lined components for edible products.

• Chemical Resistance: Hastelloy, PVC, or FRP construction for corrosive chemicals (e.g., acids, bleach).

• ATEX/IECEx Certified: Safe for hazardous environments (flammable liquids, solvents).

3. Safety & Compliance

• Vapor Recovery: Enclosed fill heads with carbon filters to capture fumes.

• Static Grounding: Automated drum grounding to eliminate static sparks.

• Nitrogen Overlay (Optional): Inert gas purging for oxygen-sensitive products.

4. Automation & Efficiency

• HMI Touchscreen: Easy programming for preset fill levels and recipes.

• Conveyor Integration: Roller or belt conveyors for seamless container handling.

• Quick Changeover: Tool-free adjustments for different container sizes (e.g., 5L–30L).

5. Customizability

• Viscosity Handling: Up to 10,000 cP (customizable for higher viscosities).

• Data Logging: USB/Ethernet export for batch tracking and compliance.

• Cleanroom Compatibility: Options for pharmaceutical or sterile environments.

Technical Specifications

• Filling Capacity: 5L–30L containers (customizable for larger sizes).

• Accuracy: ±0.2% (weight-based) or ±0.5% (volumetric).

• Flow Rate: Up to 10 L/min per valve (adjustable).

• Power: Explosion-proof motors (220V/50Hz or 110V/60Hz).

• Certifications: ATEX, CE, ISO, FDA (food-grade option), OIML-R60.

Applications

• Food & Beverage: Edible oils, sauces, syrups, dairy products, and beverages.

• Pharmaceuticals: Oral liquids, suspensions, and sterile solutions.

• Chemicals & Petrochemicals: Solvents, acids, bases, and flammable liquids.

• Household Products: Detergents, disinfectants, and cleaning chemicals.

• Industrial Oils: Lubricants, cutting fluids, and greases.

Operation Steps

1. Container Placement: Position the container under the dual-valve fill head.

2. Automatic Grounding: Static elimination system grounds the container.

3. Dual-Valve Filling: Simultaneous filling through two valves for speed and precision.

4. Nozzle Retraction: Valves close automatically to prevent dripping.

5. Optional Sealing: Apply tamper-evident caps or seals (if required).

6. Cycle Completion: Filled container moves to the next stage (e.g., labeling, capping).

Optional Features

• Inert Gas Overlay: Nitrogen blanketing for oxygen-sensitive products.

• Vacuum Purging: Removes residual product from hoses to prevent cross-contamination.

• Remote Control: Start/stop cycles from a safe distance (explosion-proof remote).

• Data Integration: Connectivity with MES/ERP systems for real-time monitoring.

• Heating/Cooling Jacket: Maintain product temperature during filling.

Benefits of GLZON’s Dual-Valve System

1. Speed & Precision: Dual valves reduce cycle time while maintaining ±0.2% accuracy.

2. Versatility: Suitable for food, pharma, and chemical applications with customizable materials.

3. Safety: ATEX certification and vapor recovery ensure compliance in hazardous environments.

4. Low Maintenance: Stainless steel and chemical-resistant components minimize wear.

5. Scalability: Easily integrates into small or large production lines.

Why Choose GLZON?

GLZON’s 30L Dual-Valve Filler System is engineered for industries requiring hygiene, precision, and chemical resistance. Whether you’re processing food, pharmaceuticals, or corrosive chemicals, GLZON delivers a reliable, efficient, and compliant solution.

Contact GLZON today for a tailored configuration!

Immediate Order:

Website: http://www.ibao6.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com